Kawasaki KDX200 Online Service Guide 1989-1994 KDX200E

The Cyclepedia.com Kawasaki KDX200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran factory trained technician. Dealers can access this manual through our Cyclepedia PRO Product. If you are a dealer please Click Here.

The Kawasaki KDX 200 online manual covers:

1989-1994 Kawasaki KDX200E motorcycles

For 1995-2006 KDX200H and 1997-2005 KDX220A models see: http://www.cyclepedia.com/kawasaki-kdx200kdx220-online-service-guide/

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Quick Reference - Bolt and Nut Torque and Size Specification, General Torque Specifications, Specifications for the KDX200E 1989-1994, Torque Conversions, VIN and Engine Number Location

External Components - Component Location, Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers

Periodic Maintenance - Air Filter Servicing, Brake Fluid, Brake Bleeding, Brakes Hoses, Clutch Adjustment, Compression Check, Drive Chain, Engine Coolant Hoses, Engine Idle Speed, Throttle Free Play, Transmission Oil, Tires, Wheel Lacing and Truing

Fuel System - Specification Charts, Carburetor Removal and Installation, Carburetor Disassembly and Reassembly, Float Height, Fuel Valve

Cooling System - Coolant Replacement, Radiator, Water Pump

Exhaust System - Expansion Chamber and Silencer

Engine - Magneto, Clutch, Output Shaft Seal Replacement, Top End Disassembly, Top End Inspection, Top End Reassembly, Kick Starter and Shift Mechanism, Engine Removal, Bottom End Disassembly, Transmission, Bottom End Reassembly, Engine Installation

Final Drive - Component Inspection, Chain Replacement, Sprocket Replacement

Front Wheel - Runout, Removal, Bearings, Installation

Front Brakes - Brake Disc, Brake Pads, Brake Caliper, Brake Master Cylinder

Front Suspension - Fork Adjustment, Fork Oil Service, Fork Removal, Fork Seal Replacement, Fork Disassembly, Fork Inspection, Fork Reassembly, Fork Installation

Steering - Steering Removal, Assembly and Installation

Rear Wheel - Runout, Removal, Bearings, Installation

Rear Brakes - Brake Adjustment, Brake Pads, Brake Disc, Brake Caliper, Brake Master Cylinder

Rear Suspension - Shock Adjustment, Shock Removal and Installation, Shock Rebuild, Swing Arm Removal, Swing Arm Bearings, Swing Arm Installation

Electrical System - Electrical Specifications, Ignition Timing, Lighting, Sparkplug Inspection, Wiring Diagrams

Troubleshooting - Common problems and remedies