This manual covers 1995-2006 Kawasaki KDX200 H and 1997-2005 KDX220 A motorcycles.
The Cyclepedia.com Kawasaki KDX online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.
Do you need to clean or repair your exhaust power valve? This manual will show you how.
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Quick Reference – Component Location, Bolt and Nut Torque and Size Specification, Bolt Tightening Torque, Specifications, Torque Conversions, VIN Number Location
External Components – Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers
Periodic Maintenance – Air Filter Servicing, Brake Fluid, Brakes & Hoses, Clutch, Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tires
Engine – Clutch Components, Clutch Installation, Clutch Removal & Inspection, Bottom End Disassembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Removal, Magneto Removal, Top End Disassembly, Transmission Removal & Inspection, Engine Troubleshooting
Drive – Chain Adjustment, Inspection, Chain Removal, Sprocket Removal
Front Wheel – Bearing Seal Installation, Front Wheel Installation, Front Wheel Runout, Removal and Inspection, Spoke and Wheel
Rear Wheel – Bearing and Seal Installation, Bearing and Seal Removal, Rear Wheel Installation, Rear Wheel Runout, Removal and Bearing, Inspection, Spoke and Wheel
Steering – Assembly Installation, Steering Removal, Steering Troubleshooting
Front Suspension – Disassembly and Inspection, Fork Oil Service, Reassembly, Removal, RACE TECH Revalve, Settings, Fork Seal Replacement
Rear Suspension – Rear Shock Disassembly and Inspection, RACE TECH Revalve, Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings
Fuel System – Carb Removal, Carb Disassembly, Float Height, Fuel Valve, Specification Charts
Front Brakes – Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding
Rear Brakes – Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding
Cooling System – Coolant Removal & Replacement, Coolant Reserve Tank, Radiator, Water Pump
Exhaust System – Silencer and Exhaust Pipe
Electrical System – Component Location, Ignition System, Lighting, Sparkplug Inspection, Wiring Diagrams, Electrical Troubleshooting
Troubleshooting – Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting