Kawasaki KDX200/KDX220 Online Service Guide 1995-2006 KDX200H, 1997-2005 KDX220A
July 29, 2007
The Cyclepedia.com Kawasaki KDX200/Kawasaki KDX220 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran factory trained technician. Dealers can access this manual through our Cyclepedia PRO Product. If you are a dealer please Click Here.
The KDX online manual covers:
1995 KDX 200H Offroad motorcycles
1996 KDX 200H Offroad motorcycles
1997 KDX 200H Offroad motorcycles
1998 KDX 200H Offroad motorcycles
1999 KDX 200H Offroad motorcycles
2000 KDX 200H Offroad motorcycles
2001 KDX 200H Offroad motorcycles
2002 KDX 200H Offroad motorcycles
2003 KDX 200H Offroad motorcycles
2004 KDX 200H Offroad motorcycles
2005 KDX 200H Offroad motorcycles
2006 KDX 200H Offroad motorcycles
1997 KDX 220A Offroad motorcycles
1998 KDX 220A Offroad motorcycles
1999 KDX 220A Offroad motorcycles
2000 KDX 220A Offroad motorcycles
2001 KDX 220A Offroad motorcycles
2002 KDX 220A Offroad motorcycles
2003 KDX 220A Offroad motorcycles
2004 KDX 220A Offroad motorcycles
2005 KDX 220A Offroad motorcycles
For 1989-1994 KDX200E models see: http://www.cyclepedia.com/1989-1994-kdx200e/
ACCESS THE ONLINE KDX200 / KDX220 MANUAL NOW - CLICK HERE
When you become a subscriber you get the following information and more!
Quick Reference - Component Location, Bolt and Nut Torque and Size Specification, Bolt Tightening Torque, Specifications KDX200H 1995-1999, Specifications KDX200H 2000-2001, Specifications KDX200H 2002-2006, Specifications KDX220A 1997-2005, Torque Conversions, VIN Number Location
External Components - Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers
Periodic Maintenance - Air Filter Servicing, Brake Fluid, Brakes & Hoses, Clutch, Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tires
Engine - Clutch Components, Clutch Installation, Clutch Removal & Inspection, Bottom End Disassembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Removal, Magneto Removal, Top End Disassembly, Transmission Removal & Inspection, Engine Troubleshooting
Drive - Chain Adjustment, Inspection, Chain Removal, Sprocket Removal
Front Wheel - Bearing Seal Installation, Front Wheel Installation, Front Wheel Runout, Removal and Inspection, Spoke and Wheel
Rear Wheel - Bearing and Seal Installation, Bearing and Seal Removal, Rear Wheel Installation, Rear Wheel Runout, Removal and Bearing, Inspection, Spoke and Wheel
Steering - Assembly Installation, Steering Removal, Steering Troubleshooting
Front Suspension - Disassembly and Inspection, Fork Oil Service, Reassembly, Removal, RACE TECH Revalve, Settings
Rear Suspension - Rear Shock Disassembly and Inspection, RACE TECH Revalve, Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings
Fuel System - Carb Removal, Carb Disassembly, Float Height, Fuel Valve, Specification Charts
Front Brakes - Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding
Rear Brakes - Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding
Cooling System - Coolant Removal & Replacement, Coolant Reserve Tank, Radiator, Water Pump
Exhaust System - Silencer and Exhaust Pipe
Electrical System - Component Location, Ignition System, Lighting, Sparkplug Inspection, Wiring Diagrams, Electrical Troubleshooting
Troubleshooting - Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting
“I don’t think Clymer publishes a manual for a KDX past the 1988 model year. I looked for one to no avail. I found a decent online repair manual for my KDX at Cyclepedia.com. It is reasonably priced and has helped me alot.” - Kaleel
This is way cool! Thanks! - Richard
Thanks for the info. I subscribed this morning, and I’m extremely impressed with the quality of the online manual. As it turns out, I chose to subscribe without having any idea what the content would really be like - besides your description - which made it a leap of faith basically.
Perhaps you could offer a preview to people before they subscribe, I think that when potential customers get some idea of the quality and usability of the content on offer, it will make hitting the subscribe button a no-brainer.
I’ll spread the word to my riding mates. Best regards Tony.
Just purchased a 1997 KDX and needed some info before I started prodding around with the carb, ignition system and so on. Like to say thanks for what you had available at the time, as I was due to go out on a trial ride with freinds. It was late Saturday here in Australia so nothing is open past midday and we has everything teed up for a great Sunday ride. Got the carby tuned sweet and cleaned the filter and fuel tank. Ran like a dream, for an oil burner… Regards, Scott
Fantastic, Description and pictures were excellent - thanks for the help! Regards Rob
“I wish this KDX manual would have been around years ago. It is so clear and explained so much better than the Kawasaki version.” - kdxrider.net
The layout of your online Kawasaki KDX200 repair manual is very easy to follow and the technical information is so very useful. J. Little
The cyclepedia.com KDX200 manual is really excellent. Regards, Charlie Martin