Kawasaki KLR600/KLR650 Online Service Guide
August 26, 2007
The Cyclepedia.com Kawasaki KLR650 online service guide features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran factory trained technician. Please read what is covered in this manual before you buy. If you have pre-sales questions please let us know. Dealers can access this manual through our Cyclepedia PRO Product. If you are a dealer please Click Here.
The KLR650 Online Manual covers the following KLR models:
1984-1986 Kawasaki KLR600
1987-2007 Kawasaki KLR650A
Note: This guide was authored using a 2005 Kawasaki KLR650. This guide does not cover the 2008 KLR650.
Access the Kawasaki KLR650 Online Manual Now - CLICK HERE
When you become a subscriber you get the following information!
Quick Reference - Bolt and Nut Torque and Size Specification, Bolt Tightening Torque, Specifications KLR600 1984-1986, Specifications KL650 1987-1999, Specifications KL650 2000-2001, Specifications KL650 2002-2006, Periodic Maintenance, Torque Conversions, VIN Number Location
External Components - Fuel Tank, Headlight Removal, Seat, Side Covers
Periodic Maintenance - Air Filter Servicing, Brake Fluid (Front), Brake Fluid (Rear), Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tire Inspection
Engine - Cylinder Head Removal, Cylinder, Piston, Compression Check, Oil Change, Valve Adjustment, Valve Shim Charts, Valve Shim Replacement, Valve Train Reassembly, Valve Train Removal, Clutch, Starter Clutch, Engine Troubleshooting, Top End Specifications, Water Pump
Final Drive - Chain, Front Sprocket, Rear Sprocket
Front Wheel - Front Wheel Bearing, Front Wheel Inspection, Front Wheel Installation, Front Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Rear Wheel - Rear Wheel Bearing Replacement, Rear Wheel Inspection, Rear Wheel Installation, Rear Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Steering - Steering Installation and Adjustment, Steering Removal and Inspection, Steering/Suspension Troubleshooting
Front Suspension - Fork Disassembly, Fork Inspection, Fork Oil Replacement, Fork Reassembly
Rear Suspension - Rear Suspension Settings, Removal & Installation
Fuel System - Air Filter, Carburetor Disassembly, Carburetor Removal, Pilot Screw Removal
Front Brakes - Front Brake Disc Inspection, Front Brake Fluid Inspection, Front Brake Removal & Inspection, Front Brake and Caliper Installation, Brake Troubleshooting
Rear Brakes - Rear Brake Disc Inspection, Rear Brake Fluid Inspection, Rear Brake Pad & Caliper Installation, Rear Brake Pedal Adjustment, Rear Brake Removal & Inspection, Brake Troubleshooting
Cooling Systems - Coolant Removal, Coolant System Inspection
Exhaust System - Exhaust Removal
Electrical System - Electrical Component Location, Electric Starter Motor, Starter Relay Inspection, Ignition Coil, Headlight Bulb Replacement, Taillight Bulb Replacement, Testing Electrical Components, Turn Signal Bulb Replacement, Spark Plug, Battery, Wiring Diagrams, Service Data, Electrical Troubleshooting
Troubleshooting
Access the KLR650 Guide Now - CLICK HERE
Canada’s Online Motorcycle Magazine CMG Reviews the KLR manual…
“The content is much the same as a shop manual, only the well-shot pictures are bigger and in full color (and so are the PDF format wiring diagrams, which are very useful). The instructions appear to be quite comprehensive… Price is not a lot for a good manual and you get access to a fully qualified mechanic for the duration of your subscription should you have any questions.”
See the full review at: http://www.cmgonline.com/content/news/articles/070125/index.html
I really appreciate the follow up email I received today. In my opinion, outstanding customer service is, relatively speaking, kinda rare. So, thanks! I’m so glad I subscribed to this site. I bought an 2007 Kawasaki KLR650 recently, & it came without a manual. I was trying to do some maintenance and was stumped about something. I googled some key words and stumbled into Cyclepedia.com. It definitely was worth the money I paid & already I’m getting to know my bike better. Thanks again, everyone. Peace. Tim