Kawasaki KLR600/KLR650 Online Motorcycle Service Manual
The Cyclepedia.com Kawasaki KLR650 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.
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The KLR650 Online Manual covers the following KLR motorcycles:
2007 Kawasaki KLR650-A21
2006 Kawasaki KLR650-A20
2005 Kawasaki KLR650-A19
2004 Kawasaki KLR650-A18
2003 Kawasaki KLR650-A17
2002 Kawasaki KLR650-A16
2001 Kawasaki KLR650-A15
2000 Kawasaki KLR650-A14
1999 Kawasaki KLR650-A13
1998 Kawasaki KLR650-A12
1997 Kawasaki KLR650-A11
1996 Kawasaki KLR650-A10
1995 Kawasaki KLR650-A9
1994 Kawasaki KLR650-A8
1994 Kawasaki KLR250-D11
1993 Kawasaki KLR650-A7
1992 Kawasaki KLR650-A6
1991 Kawasaki KLR650-A5
1990 Kawasaki KLR650-A4
1990 Kawasaki KL650B2 Tengai
1989 Kawasaki KLR650-A3
1988 Kawasaki KLR650-A2
1987 Kawasaki KLR650-A1
1986 Kawasaki KL600B2 KLR
1985 Kawasaki KL600B1 KLR
1984 Kawasaki KLR600A1
Note: This online service manual was authored using a 2005 Kawasaki KLR650.
Access the Kawasaki KLR650 Online Manual Now – CLICK HERE
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Quick Reference – Bolt and Nut Torque and Size Specification, Bolt Tightening Torque, Specifications KLR600 1984-1986, Specifications KL650 1987-1999, Specifications KL650 2000-2001, Specifications KL650 2002-2006, Periodic Maintenance, Torque Conversions, VIN Number Location
External Components – Fuel Tank, Headlight Removal, Seat, Side Covers
Periodic Maintenance – Air Filter Servicing, Brake Fluid (Front), Brake Fluid (Rear), Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tire Inspection
Engine – Cylinder Head Removal, Cylinder, Piston, Compression Check, Oil Change, Valve Adjustment, Valve Shim Charts, Valve Shim Replacement, Valve Train Reassembly, Valve Train Removal, Clutch, Starter Clutch, Engine Troubleshooting, Top End Specifications, Water Pump
Final Drive – Chain, Front Sprocket, Rear Sprocket
Front Wheel – Front Wheel Bearing, Front Wheel Inspection, Front Wheel Installation, Front Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Rear Wheel – Rear Wheel Bearing Replacement, Rear Wheel Inspection, Rear Wheel Installation, Rear Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Steering – Steering Installation and Adjustment, Steering Removal and Inspection, Steering/Suspension Troubleshooting
Front Suspension – Fork Disassembly, Fork Inspection, Fork Oil Replacement, Fork Seal Replacement, Fork Reassembly
Rear Suspension – Rear Suspension Settings, Removal & Installation
Fuel System – Air Filter, Carburetor Disassembly, Carburetor Removal, Pilot Screw Removal
Front Brakes – Front Brake Disc Inspection, Front Brake Fluid Inspection, Front Brake Removal & Inspection, Front Brake and Caliper Installation, Brake Troubleshooting
Rear Brakes – Rear Brake Disc Inspection, Rear Brake Fluid Inspection, Rear Brake Pad & Caliper Installation, Rear Brake Pedal Adjustment, Rear Brake Removal & Inspection, Brake Troubleshooting
Cooling Systems – Coolant Removal, Coolant System Inspection
Exhaust System – Exhaust Removal
Electrical System – Electrical Component Location, Electric Starter Motor, Starter Relay Inspection, Ignition Coil, Headlight Bulb Replacement, Taillight Bulb Replacement, Testing Electrical Components, Turn Signal Bulb Replacement, Spark Plug, Battery, Wiring Diagrams, Service Data, Electrical Troubleshooting
Troubleshooting
Canada’s Online Motorcycle Magazine CMG Reviews the KLR manual…
“The content is much the same as a shop manual, only the well-shot pictures are bigger and in full color (and so are the PDF format wiring diagrams, which are very useful). The instructions appear to be quite comprehensive… Price is not a lot for a good manual and you get access to a fully qualified mechanic for the duration of your subscription should you have any questions.”
See the full review at: http://www.cmgonline.com/content/news/articles/070125/index.html
I really appreciate the follow up email I received today. In my opinion, outstanding customer service is, relatively speaking, kinda rare. So, thanks! I’m so glad I subscribed to this site. I bought an 2007 Kawasaki KLR650 recently, & it came without a manual. I was trying to do some maintenance and was stumped about something. I googled some key words and stumbled into Cyclepedia.com. It definitely was worth the money I paid & already I’m getting to know my bike better. Thanks again, everyone. Peace. Tim
I just purchased a lifetime membership for the Kawasaki KLR650 manual and so far I think it is great. I am a first-time motorcycle owner and know very very little about mechanics and routine maintenance. So I’m learning. I performed my first oil and filter change on my bike yesterday and was pleased with this accomplishment. Your online manual is a great product and I look forward to using it more in the future. – A. Bentley