Suzuki JR50 and Kawasaki KDX50 Service Manual

Suzuki JR50 Online Service Manual
The Cyclepedia.com Suzuki JR50 and Kawasaki KDX50 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional Suzuki technician.

Print only the pages you need from your repair manual and take them to the garage or work wirelessly on your laptop right next to your Suzuki JR50 or 2003 – 2006 Kawasaki KDX50! You have complete freedom to access your Suzuki JR50 manual from anywhere in the world, anytime. Plus each subscription includes FREE TECHNICAL SUPPORT * should you ever need it.

The Kawasaki KDX50 and Suzuki JR50 online manual will help you repair the following motorcycles:

2006 Kawasaki KDX50A4
2005 Kawasaki KDX50A3
2004 Kawasaki KDX50A2
2003 Kawasaki KDX50A1

2006 Suzuki JR50K6
2005 Suzuki JR50K5
2004 Suzuki JR50K4
2003 Suzuki JR50K3
2002 Suzuki JR50K2
2001 Suzuki JR50K1
2000 Suzuki JR50Y
1999 Suzuki JR50X
1998 Suzuki JR50W
1997 Suzuki JR50V

While not specifically covered the engine prefix numbers for the 1985 and newer models are all the same.

1996 Suzuki JR50T 1995 Suzuki JR50S 1994 Suzuki JR50R 1993 Suzuki JR50P 1992 Suzuki JR50N 1991 Suzuki JR50M 1990 Suzuki JR50L 1989 Suzuki JR50K 1988 Suzuki JR50J 1987 Suzuki JR50H 1986 Suzuki JR50G 1985 Suzuki JR50F

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When you subscribe to the Suzuki JR50 online manual you’ll get instant access to the following JR 50 and KDX 50 repair information:

The throttle cable adjustment procedure is located in the periodic maintenance chapter.
Periodic Maintenance- Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Engine Idle Speed, Drive Chain Adjustment, Brake Inspection, Transmission Oil, Spark Plug, Air Filter Servicing, Tires, Compression Test

Check the axle runout with a dial gauge and a set of V-blocks.
Quick Reference- Specifications, VIN and Engine Number Location, Torque Specifications

Remove the choke and throttle valve from the JR50 carburetor.
Fuel System- Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Fuel Tank, Carburetor Specifications, Fuel Strainer

Remove the body work bracket on the Suzuki JR50 or Kawasaki KDX50.
External Components-
Side Covers, Seat, Footpegs, Front Number Plate, Handlebar, Front Fender, Rear Fender, Exhaust System

Remove the bearing from the small end of the connecting rod.
Engine-
Engine Specifications, Cylinder Head, Cylinder and Piston, Clutch, Gearshift, Kick Starter, Engine Removal, Engine Installation, Crankcase Splitting, Crankcase Assembly, Crankshaft, Crankcase Bearings, Transmission

Remove the front sprocket snap ring with snap ring pliers.
Final Drive-
Drive Chain, Engine Sprocket, Rear Wheel Sprocket

Adjust the jr 50 front brake cable to specification.
Front Brake-
Front Drum Brake, Brake Cable

Remove the rear brake panel from the wheel to replace the shoes.
Rear Brake-
Rear Drum Brake, Rear Brake Pedal

Remove the dust seal from the wheel and inspect the wheel bearing.
Wheels-
Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement

Install the ball bearings into the upper race of the JR50 steering head.
Steering
– Steering

The fork disassembly topic is located in the front suspension chapter of the jr50 manual
Front Suspension-
Fork Removal and Installation, Front Fork, Specifications, Suspension Settings

Tighten the lower shock absorber mounting bolt to specification.
Rear Suspension-
Shock Absorbers, Specifications, Swingarm

Remove the spark plug cap on the Suzuki JR50.
Electrical System-
Electrical Specifications, Ignition System, Wiring Diagrams,

Suzuki JR50 and Kawasaki KDX50 Online Parts Diagrams

Troubleshooting

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