Cyclepedia Kawasaki KLX140 Motorcycle Online Manual

Kawasaki KLX140 KLX140L Service Manual Repair and Maintenance Guide

The Cyclepedia Press LLC Kawasaki KLX140 Motorcycle Online Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.

Maintain your Kawasaki KLX140, KLX140L, or KLX140G with the easy to use Cyclepedia Motorcycle Online Manual. This instantly available manual covers everything from valve clearance inspection, to steering bearing replacement, top-end overhaul and everything in between. If you ever have any questions on how to use the manual, or performing the procedures on your Kawasaki KLX140 Motorcycle, provides expert tech support to assist you.

Click Here to get Instant Access to the KLX140 KLX140l Service Manual online!

The Kawasaki KLX140 online motorcycle manual will show you how to repair and maintain the following Kawasaki dirt bike motorcycles:

Year Model Beginning Frame No.
2008 KLX140A8 JKBLXPA1*8PA00036
2008 KLX140B8 JKBLXPB1*8JA00040
2009 KLX140A9 JKBLXPA1*9DA03214
2009 KLX140B9 JKBLXPB1*9UA04790
2010 KLX140AA JKBLXPA1*ADA05349
2010 KLX140BA JKBLXPB1*ADA08383
2011 KLX140AB JKBLXPA1*BDA05509
2011 KLX140BB JKBLXPB1*BDA09083
2012 KLX140AC JKBLXPA1*CDA06673
2012 KLX140BC JKBLXPB1*CDA11057
2013 KLX140AD JKBLXPA1*DDA07865
2013 KLX140BD JKBLXPB1*DDA12994
2014 KLX140AE
2014 KLX140BE
2015 KLX140BF
2015 KLX140AF
2016 KLX140AG
2016 KLX140BG
2017 KLX140BH
2017 KLX140AH
2017 KLX140CH

* : This digit in the frame number changes from one machine to another.

When you become a subscriber you get the following information!

Kawasaki KLX140 air filter replacement cleaning service installation upgrade

Periodic Maintenance

Periodic Maintenance Chart
Air Filter Servicing
Brake Fluid
Brake Inspection
Chassis Nuts and Bolts
Clutch Cable Adjustment
Compression Check
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Exhaust System
Fuel Hose
Spark Plug
Steering Head Inspection and Adjustment
Suspension Inspection
Throttle Free Play
Uni Trak Linkage
Valve Clearance

Kawasaki KLX140 crankshaft big end side clearance measurement specification torque spec

Quick Reference

Torque Specs
VIN and Engine Number
External Components
Air Box and Subframe
Brake Pedal
Chain Guide
Exhaust System
Fuel Tank

Kawasaki KLX140 carburetor removal cleaning jetting slide needle float valve

Fuel System

Carburetor Removal
Carburetor Installation
Carburetor Disassembly
Carburetor Assembly
Fuel Level Adjustment
Fuel Petcock

Kawasaki KLX140 clutch plates inspection replacement steel disc warp friction material thickness


Cam Chain
Cam Chain Tensioner
Clutch Installation
Clutch Removal
Crankcase Assembly
Crankcase Bearings
Crankcase Splitting
Crankshaft and Rod
Cylinder Head
Engine Installation
Engine Removal
Left Side Engine Components
Oil Pump
Piston and Cylinder
Transmission Assembly
Transmission Removal
Valve Guide Replacement
Valve Lapping

Kawasaki KLX140 chain countershaft sprocket rear sprocket inspection replacement worn teeth

Final Drive

Drive Chain
Engine Sprocket
Rear Wheel Sprocket

Kawasaki KLX140 steering bearings races inspection installation replacement grease nut adjustment


Steering Installation
Steering Removal

Kawasaki KLX140 front fork rebuild oil seal replacement slider guide bushing oil lock piece level weight

Front Suspension

Fork Assembly
Fork Disassembly
Front Fork Removal and Installation

Kawasaki KLX140 rear suspension linkage bearing inspection lubrication shock absorber settings

Rear Suspension

Shock Absorber Removal and Installation
Shock Absorber Service
Swing Arm
Uni-Trak Linkage

Kawasaki KLX140 brake caliper piston seals oil and dust seal replacement rebuild master cylinder

Front Brake

Brake Rotors
Front Brake Caliper
Front Brake Master Cylinder

Kawasaki KLX140 rear brake disc inspection thickness runout replacement torque specs

Rear Brake

Brake Rotors
Rear Brake Caliper
Rear Brake Master Cylinder

Kawasaki KLX140 wheel bearing installation oil dust seal removal


Front Wheel
Rear Wheel
Wheel Bearing Replacement
Wheel Inspection

Kawasaki KLX140 stator coil pick up coil resistance charging voltage ignition spark troubleshooting

Electrical Systems

Generating System
Ignition System
Wiring Diagrams



Kawasaki Online Parts Diagrams


Professional Tech Support

Click Here to get Instant Access to the KLX140 KLX140l Service Manual online!


  1. says

    My son rides a Kawasaki KLX140 and now does his own motorcycle maintenance thanks to the Cyclepedia manual. We just finished checking and adjusting his engine valves and he seems to grasp the importance of regular maintenance. He has read all the periodic maintenance procedures and you can see the great source of pride it has given him. What a wonderful resource you have created to help new riders! Thank you. – Peter T.

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