1986-2007 Kawasaki Ninja EX250 Online Motorcycle Service Manual

Kawasaki EX250 Ninja 250 repair manual online service guide
Access the Kawasaki EX250 Ninja online manual NOW by CLICKING HERE

The Cyclepedia 1986-2007 Kawasaki Ninja EX250 online motorcycle service manual features detailed, full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained motorcycle technician.

1986-2007 Kawasaki Ninja EX250 Online Motorcycle Service Manual Motorcycle Coverage

1986 Kawasaki EX250-E1 Ninja
1987 Kawasaki EX250-F1 Ninja
1987 Kawasaki EX250-E2 Ninja
1988 Kawasaki EX250-F2 Ninja
1989 Kawasaki EX250-F3 Ninja
1990 Kawasaki EX250-F4 Ninja
1991 Kawasaki EX250-F5 Ninja
1992 Kawasaki EX250-F6 Ninja
1993 Kawasaki EX250-F7 Ninja
1994 Kawasaki EX250-F8 Ninja
1995 Kawasaki EX250-F9 Ninja
1996 Kawasaki EX250-F10 Ninja
1997 Kawasaki EX250-F11 Ninja
1998 Kawasaki EX250-F12 Ninja
1999 Kawasaki EX250-F13 Ninja
2000 Kawasaki EX250-F14 Ninja
2001 Kawasaki EX250-F15 Ninja
2002 Kawasaki EX250-F16 Ninja
2003 Kawasaki EX250-F17 Ninja
2004 Kawasaki EX250-F18 Ninja
2005 Kawasaki EX250-F19 Ninja
2006 Kawasaki EX250F6F Ninja
2007 Kawasaki EX250F7F Ninja

1986-2007 Kawasaki Ninja EX250 Online Motorcycle Service Manual Table of Contents

External Components – Seat, Side Covers, Fuel Tank Removal, Fairing Removal, Brake Pedal, Shift Lever, Footpegs, Front Fender Removal, Rear Fender, Tail Section

brake pedal removal ninja ex250r

Periodic Maintenance – Periodic Maintenance Chart, Drive Chain Adjustment, Brake Pad Replacement, Headlight Aim, Brake Bleeding

brake disc removal ninja ex250r

Cooling System – Coolant, Cooling Fan Switch Inspection, Water Temperature Sensor, Thermostat, Radiator

coolant temperature sensor ninja ex250r

Fuel System – Air Filter Inspection, Cleaning and Replacement, Engine Idle Speed Adjustment, Carburetor Synchronization, Carburetor Fuel Level Inspection, Carburetor Float Height Adjustment, Carburetor Removal and Reinstallation, Carburetor Disassembly, Evaporative Emissions Control System (California Models Only), Fuel Valve Petcock, Fuel System Inspection and Adjustment

Exhaust System – Exhaust System Installation, Exhaust System Removal

exhaust system ninja ex250r

Clutch – Clutch Cable, Clutch

Engine Top End – Compression Test, Valve Clearance Inspection and Adjustment, Cam Chain Tensioner Removal, Camshaft Removal and Reinstallation, Cylinder Head Cover, Cylinder Head, Pistons, Rings and Cylinders

Engine Bottom End – Engine Oil, Crankshaft Flywheel Rotor, Oil Pump, Crankcase Splitting, Crankshaft and Connecting Rods, Transmission, Balancer Shaft

Engine Removal and Installation – Engine Installation, Engine Removal

engine removal ninja ex250r

Front Wheel – Front Tire, Front Wheel Bearings, Front Wheel Installation, Front Wheel Removal

front wheel ninja ex250r

Front Brakes – Brake Caliper, Brake Disc, Brake Master Cylinder, Brake Pad Replacement

front brakes ninja ex250r

Front Suspension – Fork Oil, Fork Seal Replacement, Front Fork Disassembly, Front Fork Inspection, Front Fork Installation, Front Fork Reassembly, Front Fork Removal

fork service ninja ex250r

Steering – Steering Stem Bearing Replacement, Adjustment of Steering Stem Bearings

steering ninja ex250r

Rear Wheel – Rear Tire, Rear Wheel Bearings, Rear Wheel Installation, Rear Wheel Removal

rear wheel ninja ex250r

Rear Brakes – Brake Caliper, Brake Disc, Brake Master Cylinder, Rear Brake, Rear Brake Adjustment

rear brakes ninja ex250r

Rear Suspension – Swingarm Removal, Swing Arm Bearings, Shock Absorber Removal, Tie Rods and Rocker Arm, Shock Absorber Installation, Swingarm Installation

rear suspension ninja ex250r

Final Drive – Drive Chain Replacement, Engine Sprocket, Rear Sprocket

chain replacement ninja ex250r

Electrical System – Battery, Battery Removal and Installation, Charging System, Charging System Component Replacement, Ignition System, Spark Plugs, Cooling Fan System, Fuses, Light Bulbs, Starter Motor Removal, Switch Replacement, Switch Testing, Wiring Diagrams

1986-2007 Kawasaki Ninja EX250 Online Parts Diagrams

1986-2007 Kawasaki Ninja EX250 Troubleshooting

Professional Tech Support

My Service Records – Online Service Log With Reminders New!

Access the Cyclepedia 1986-2007 Kawasaki Ninja EX250
Online Motorcycle Manual Now – CLICK HERE!

Access the Kawasaki EX250 Ninja online manual NOW by CLICKING HERE

View Ninja 250 member submitted photos here!

Comments

  1. gription says

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  2. gription says

    I have an aftermarket Ninja 250 manual, and also the official Kawasaki manuals. In truth, those manuals have have pretty lousy pictures, and not very detailed schematics, and have proven all but useless for a number of little things I need to figure out. I purchased the Cyclepedia Press LLC online Kawasaki Ninja 250 manual and it already answered a few questions I couldn’t get answered in the other manuals. Your photos and illustrations are absolutely sensational. Not only in their clarity, but also you seem to have chosen just the right things to photograph and illustrate. For a decent mechanic and machinist who’s pretty much motorcycle-illiterate, you really have made my day. Thanks. – K. Peal

  3. says

    Thanks for creating the Cyclepedia Kawasaki Ninja 250 online manual. I purchased a couple of beat up, wrecked Ninja 250’s – one had a bent frame, and a running engine, the other had a straight frame, and a cracked engine. I’ve never touched anything mechanical in my life and with your manual and only two weeks time I now have a running bike! Thanks for your help. – Jonathon S.

  4. gription says

    The Cyclepedia.com Kawasaki Ninja EX250 manual is great! I’ve never worked on a motorcycle before, but with your workshop manual I was able to remove and rebuild the engine, and transmission, and fully rebuild the carburetor myself. Again, let me say the Cyclepedia manual is great and because of the detailed information I was confident enough to break it down, put it back together and get it to work correctly afterwards. WOW !! you just don’t know how much of a accomplishment that was for me. – B. Beason

  5. says

    I have recently replaced the engine in my Kawasaki ZZR250 and found your online manual to be very helpful. Thank you. – Micheal P.

  6. says

    I am a subscriber to the Cyclepedia 2007 Ninja 250 online repair manual – thank you for this wonderful resource, keep up the good work. – David J.

  7. gription says

    Thank you for the online Kawasaki EX250 manual. I followed the instructions and the new starter is installed and working perfectly. I am very satisfied with this service and I saved BIG money buying a used part and doing the repair myself. Cyclepedia is a great service. The pictures and directions are simple and accurate. – A. Iagasi

  8. gription says

    Love your Ninja 250 online manual service. As a professional auto tech, I’ve seen good and bad manuals. Yours is very good, has excellent pictures, and handy torque specs and hints. The hyperlinked topics relevant to a repair are great. I haven’t noticed any holes in the info covered…better than a lot of manuals I’ve seen. Being on line is very handy too. No worries about dragging a paper book from home to work or to a friends. The price was half of a paper factory manual, a great value. Keep up the good work. I’ve told all my friends with bikes about your site. Super product. – M. King

  9. says

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  10. says

    Your Kawasaki Ninja 250 online service manual is an excellent service. Highly recommended for anyone needing to maintain their EX250 motorcycle. – M. Cooke

  11. says

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  12. gription says

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  13. says

    Love your online Ninja 250 manual! Great layout and plenty of model specific information for the 250. Keep up the good work. CR

  14. admin says

    In response to a question posted at http://www.kawasakimotorcycle.org/forum/mechanics-corner/13196-ninja-250-wiring-diagram-cdi.html#post944666

    “Will a CDI off of a 1992 Ninja EX500 work on a 1992 Ninja EX250? I’ve got a Ninja EX250 that doesn’t have a CDI box, but I’ve got a good CDI from a 1992 Ninja EX500. The CDI off the EX500 has 11 wires going to it, and the 250 only has 7 wires.”

    Unfortunately, the ignition box (which, by the way, is not a CDI box but is called an IC Ignitor box) from the EX500 will not work on the Ninja EX250. Not only is there a difference in the number and function of the wires, but the timing advance is different. The EX250 reaches its full advance of 42 degrees at 4,500 rpm, while the EX500 advances to 37.5 degrees at 10,000 rpm. Also be aware that the Ignitor box from the early 1986 and 1987 EX250s will not work on the 1992 model as the earlier version uses an analog type ignition and the later years have a digital system. These ignition boxes are very reliable, so if you find one on e-bay or at your local salvage yard for a decent price, I would not hesitate to buy it, in all probability it is still good. Good luck, the EX250 is a fine little sport bike and I hope you get yours running soon.

  15. admin says

    Thanks for creating the Ninja 250 manual! Ideal for my experience! Awesome color pictures make it easy! EB

  16. admin says

    I recently purchased a subscription to your online Ninja 250 manual and absolutely love it! I have already told a few people I know about how great this site is. This is a great product/service. Regards, Harris

  17. admin says

    I love your online Kawasaki Ninja 250 service manual, it has already been worth the money I paid for it! – Charles

  18. admin says

    The color images in your Kawasaki Ninja 250 manual are great. I’m gonna be doing a minor overhaul and these are exactly what I’ve been looking for. Thanks! -Robert

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