Ninja 500R Kawasaki EX500 Motorcycle Service Manual


The Cyclepedia Kawasaki EX500 Ninja 500R online service manual features detailed, full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained motorcycle technician.

This Cyclepedia manual covers 1987 – 2009 Ninja 500R Kawasaki EX500 motorcycles.

Click Here to get Instant Access to the Kawasaki Ninja 500 manual now!

When you subscribe to the Kawasaki EX500 Ninja 500R online motorcycle service manual you’ll get instant access to the following information and more! The photos you see here are just a small sample of what you’ll get in our online shop manual.

Kawasaki EX500 Ninja 500R Online Service Manual Valve Adjustment

Periodic Maintenance for Kawasaki EX500 Ninja 500R –  Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Brake Fluid, Engine Idle Speed, Drive Chain Adjustment, Rear Brake Inspection, Brake Pads, Engine Oil, Spark Plugs, Air Filter Servicing, Tires, Valve Clearance, Compression Test

Kawasaki EX500 Ninja 500 Online Service Manual Model Identification

Quick Reference Kawasaki EX500 Ninja 500R – Ninja EX500 Specifications, VIN and Engine Number Location, Torque Specifications, General Torque Specifications

Kawasaki EX500 Ninja 500 Online Service Manual Fuel System

Fuel System Kawasaki EX500 Ninja 500R – Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Carburetor Synchronization, Carburetor Specifications, Petcock, Airbox, Emissions

Kawasaki EX500 Ninja 500 Online Service Manual Bodywork

External Components Kawasaki EX500 Ninja 500R – Seat, Fuel Tank, Upper Fairings, Lower Fairings, Side Covers, Footpegs, Gearshift Pedal, Handlebar, Front Fender, Rear Fender,  Exhaust System

Kawasaki EX500 Ninja 500 Online Service Manual Engine

Engine Kawasaki EX500 Ninja – Engine Specifications, Camshaft Removal, Camshaft Installation, Cylinder Head Cover, Cylinder Head, Valves,  Cylinders and Pistons,  Clutch Removal, Clutch Installation, Engine Removal, Engine Installation, Crankcase Splitting, Crankshaft, Crankcase Assembly, Transmission Removal, Transmission Shafts, Transmission Installation, Gearshift, Alternator

Kawasaki EX500 Ninja 500 Online Service Manual Oil Pump

Lubrication System Kawasaki EX500 Ninja – Oil Pan, Oil Pump

Kawasaki EX500 Ninja 500 Online Service Manual Sprocket

Final Drive Kawasaki EX500 Ninja 500R – Drive Chain, Engine Sprocket, Rear Wheel Sprocket

Kawasaki EX500 Ninja 500 Online Service Manual Front Brakes

Front Brake Kawasaki EX500 Ninja – Brake Disc, Master Cylinder,  Front Brake Caliper, Front Brake Specifications

Kawasaki EX500 Ninja 500 Online Service Manual Rear Brake Pads

Rear Brake Kawasaki EX500 Ninja – Master Cylinder, Rear Brake Caliper, Rear Brake Disc, Drum Brake

Kawasaki EX500 Ninja 500 Online Service Manual Wheel Bearings

Wheels Kawasaki EX500 Ninja – Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement

Kawasaki EX500 Ninja 500 Online Service Manual Steering Bearings

Steering Kawasaki EX500 Ninja – Removal, Installation

Kawasaki EX500 Ninja 500 Online Service Manual Front Fork

Front Suspension Kawasaki EX500 Ninja – Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly

Kawasaki EX500 Ninja 500 Online Service Manual Rear Suspension

Rear Suspension Kawasaki EX500 Ninja – Rear Suspension Removal, Rear Suspension Installation, Rear Suspension Disassembly, Rear Suspension Assembly

Kawasaki EX500 Ninja 500 Online Service Manual Rear Electrical Troubleshooting

Electrical System Kawasaki EX500 Ninja – Electrical Specifications, Ignition System, Signal Generator, Charging System,  Starter System, Switches, Lights, Instrument Panel, Wiring Diagram, Home,

Parts Diagrams

Troubleshooting

Professional Tech Support

Click Here to get Instant Access to the Kawasaki Ninja 500 manual now!

Kawasaki EX500 Ninja 500 Online Service Manual

Comments

  1. says

    We bought a basket case Ninja 500 for my wife and the dealer tried to sell us two different manuals for her bike! Very confusing. We subscribed to Cyclepedia and you helped us find parts for it and get it running again. She is so proud to have put her own motorcycle back together. Cheers! – Margaret & Charles N.

  2. says

    I am a subscriber to the Cyclepedia Ninja 500 online manual. Thank you for creating such a fantastic guide. I found it very easy to use and laid out in a way that is easy to understand by “non-mechanics”. The photos are bright and from angles that are useful for understanding the process. Your product makes paper based manuals useless and a waste of money. Keep up the great work and please keep adding to your catalog of motorcycle manuals! – Peter

  3. gription says

    Your Kawasaki Ninja EX500 online service manual is excellent, and I don’t think any other maintenance manuals or services even come close to cyclepedia. – R. Valenti

  4. says

    The Cyclepedia Ninja 500 online manual has been a great purchase – it saved me hundreds of dollars in just one use and only took me 2 hours to do the work. I will be doing all my own work on my Ninja from here on out. I will be sure to tell all my friends about Cyclepedia.com. Thanks! – D. Roberts

  5. gription says

    I have the Cyclepedia Press LLC Kawasaki EX-500 online manual and think it is great. – G. White

  6. gription says

    I just wanted to say thanks for having a great manual online and available to the public. The Kawasaki Ninja 500 is my first bike and I know nothing about motorcycle maintenance. Just looking at the photos and instructions at Cyclepedia.com and I feel like even I could figure some of this stuff out! Huzzah! Many thanks for alleviating some of my fears, and kudos for a fine product. – Sandy S.

  7. says

    The Kawasaki factory service manual is somewhat more expensive and is written for professional mechanics, as opposed to the motorcycle enthusiast who wrenches in his spare time. The Cyclepedia.com, Clymer and Haynes manuals are written for DIY, self-taught mechanics, so they’ll be a little bit easier to follow. In my personal opinion the Cyclepedia.com is the best of the three and has the advantage of being in electronic format. – EX-500.com (Service Manuals, Which one should I buy?)

  8. gription says

    I’m very pleased with the Cyclepedia Ninja 500 online manual. It seems to be superior to the Clymer and Haynes manuals I’ve used for my Kawasaki 500 in the past. – G. White

  9. gription says

    I have used the online Kawasaki EX500 manual, and i am very satisfied. Thank you for a good service. – H. Højlund

  10. gription says

    I am very happy with your online Kawasaki EX500 Ninja manual. My questions were answered quickly, informatively and in a polite manner. – D. Tanner

  11. says

    I’ve been overseas for two years and recently returned home. When I couldn’t get my bike started I searched online for help and found Cyclepedia.com. Using your Kawasaki Ninja 500 online manual I was able to quickly remove my carbs, clean them and get my bike running properly again. You guys have a great service! – H. Baumann

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