Super Sherpa Kawasaki KL250 Motorcycle Service Manual

kawasaki kl250 super sherpa dual sport online service repair manual maintenance specifications

Kawasaki KL250 Super Sherpa online service manual

The Kawasaki KL250 Super Sherpa requires the throttle free play, idle speed, and brake fluid be inspected every 600 miles.  Keep your Super Sherpa dual sport motorcycle in top condition by following the full periodic maintenance chart in the Cyclepedia Online Service Manual.

If you are the proud owner of a Kawasaki KL250 Super Sherpa motorcycle and need to do basic maintenance, electrical testing, or a complete engine overhaul the Cyclepedia manual has you covered. Find what you need with the easy to use click-able table of contents or search feature. Don’t waste time flipping through a paper manual follow our built in hyperlinks to quickly bring up relevant information for your service work. Print the topics out if needed, or work right from your computer or mobile web browsing device.

The Cyclepedia Kawasaki KL250 Super Sherpa online service manual features detailed, full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained motorcycle technician.

This manual provides repair information for 1997 – 2010 Kawasaki KL250 Super Sherpa dual-sport motorcycles.

The Super Sherpa is also the base model for the Kawasaki KL250 Stockman farm utility motorcycle.

When you subscribe to this online motorcycle manual you’ll get instant access to the following information:

kawasaki kl250 super sherpa carburetor jet needle petcock fuel valve airbox

Fuel System

Carburetor Assembly, Carburetor Disassembly, Carburetor Installation, Carburetor Removal, Fuel Level Adjustment, Fuel Petcock

kawasaki kl250 super sherpa drive chain sprocket teeth free play replacement inspection tension

Final Drive

Drive Chain, Engine Sprocket, Rear Wheel Sprocket

kawasaki kl250 super sherpa electrical testing wiring diagram troubleshooting ignition starting charging battery

Electrical Systems

Charging System, Digital Display Meter, Fuses, Ignition System, Lighting System, Starter Motor, Starter System, Switches, Wiring Diagrams

kawasaki kl250 super sherpa engine valves clutch crank shaft transmission cylinder head piston rings


Camshaft, Clutch Installation, Clutch Removal and Inspection, Crankcase Assembly, Crankcase Bearings, Crankcase Splitting, Crankshaft and Rod, Cylinder Head, Engine Installation, Engine Removal, External Gearshift Mechanism, Left Side Engine Components, Oil Pump, Piston and Cylinder, Right Side Engine Components, Transmission Assembly, Transmission Removal, Valve Guide Replacement, Valve Lapping, Valves

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Front Suspension

Fork Assembly, Fork Disassembly, Fork Removal and Installation

kawasaki kl250 super sherpa front disc brake caliper master cylinder pads inspection replacement

Front Brake

Front Brake Caliper, Front Brake Rotor, Front Master Cylinder

kawasaki kl250 super sherpa front rear wheel bearing replacement axle inspection rim runout

Kawasaki KL250 Super Sherpa Wheels

Bearing Replacement, Front Wheel, Rear Wheel, Wheel Inspection

kawasaki kl250 super sherpa periodic maintenance chart oil change air filter chain adjustment valve clearance

Kawasaki KL250 Super Sherpa Periodic Maintenance

Air Filter Servicing, Brake Fluid, Brake Inspection, Clutch Cable Adjustment, Compression Check, Drive Chain Adjustment, Engine Idle Speed, Engine Oil, Fuel Line, Periodic Maintenance Chart, Spark Arrestor, Spark Plug, Steering Head Inspection and Adjustment, Suspension Inspection, Throttle Free Play, Tires, Valve Clearance, Valve Clearance Adjustment Charts

kawasaki kl250 super sherpa rear disc brake caliper pads master cylinder fluid bleeding

Kawasaki KL250 Super Sherpa Rear Brake

Rear Brake Caliper, Rear Brake Master Cylinder, Rear Brake Rotor

kawasaki kl250 super sherpa rear suspension linkage bearings bushings swingarm shock absorber

Kawasaki KL250 Super Sherpa Rear Suspension

Shock Absorber, Swing Arm

kawasaki kl250 super sherpa steering bearings service replacement races handlebar

Kawasaki KL250 Super Sherpa Steering

Installation, Removal

kawasaki kl250 super sherpa torque spec service specifications maintenance specs

Kawasaki KL250 Super Sherpa Quick Reference

Specifications, Torque Specs, VIN and Engine Number

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Kawasaki KL250 Super Sherpa External Components

Air Box, Bodywork, Brake Pedal, Chain Guards, Engine Guard, Exhaust System, Footpegs, Fuel Tank, Handlebars, Rear Fender, Seat, Side Stand

Kawasaki KL250 Super Sherpa online service manual


  1. says

    Your Super Sherpa manual is superb. I’ve used it to recently change the rear tire, chain and sprockets. Thank you and keep up the great work. – D. Alder (Nova Scotia, Canada)

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