Kawasaki KLX110 Manual / Suzuki DR-Z110 Manual

Kawasaki KLX110 Manual / Suzuki DR-Z110 Manual

Access the Kawasaki KLX110 Online Manual Now- CLICK HERE!

The Cyclepedia.com Kawasaki KLX110 Manual / Suzuki DR-Z110 Manual features online access to detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and compiled by a veteran Kawasaki dealer trained motorcycle technician.

The Kawasaki KLX110 Manual / Suzuki DR-Z110 Manual covers the following off-road mini-bikes:

2002 Kawasaki KLX110
2003 Kawasaki KLX110
2004 Kawasaki KLX110
2005 Kawasaki KLX110
2006 Kawasaki KLX110
2007 Kawasaki KLX110
2008 Kawasaki KLX110
2009 Kawasaki KLX110

2003 Suzuki DR-Z110
2004 Suzuki DR-Z110
2005 Suzuki DR-Z110

When you subscribe to the Kawasaki KLX110 / Suzuki DR-Z110 online manual you’ll get instant access to the following information (actual photos from the manual are shown below):

Periodic Maintenance

Kawasaki KLX110 Drive Chain Adjustment

Periodic Maintenance Chart
Clutch Adjustment
Throttle Free Play
Engine Idle Speed
Drive Chain Adjustment
Front Brake Inspection
Engine Oil
Rear Brake Inspection
Spark Plug
Compression Check
Air Filter Servicing
Spark Arrester
Valve Clearance

Quick Reference

Kawasaki KLX110 Torque Specifications

VIN and Engine Number Location
General Torque Specifications

External Components

Kawasaki KLX110 Side Cover Removal

Seat Removal / Installation
Fuel Tank Removal / Installation
Footpeg Removal / Installation
Shift Lever Removal / Installation
Brake Pedal Removal / Installation
Bodywork Removal / Installation
Exhaust System Removal / Installation

Fuel System

Kawasaki KLX110 Carburetor Adjustment

Carburetor Specifications
Carburetor Removal / Installation / Inspection
Carburetor Assembly
Fuel System Specifications
Carburetor Disassembly


Kawasaki KLX110 Clutch Rebuild

Engine Specifications
Camshaft Removal
Cylinder Head Removal / Installation / Inspection
Camshaft Installation
Valves Removal / Installation / Inspection
Cam Chain Removal / Installation / Inspection
Kick Starter Removal / Installation / Inspection
Clutch Removal / Installation / Inspection
Left Side Engine Components
Right Side Engine Components
Engine Removal
Crankcase Splitting
Crankshaft and Rod Removal / Installation / Inspection
Piston and Cylinder Removal / Installation / Inspection
Transmission Removal / Installation / Inspection
Crankcase Assembly
Engine Installation

Final Drive

Kawasaki KLX110 Front Sprocket Replacement

Final Drive Specifications
Drive Chain Removal / Installation / Inspection
Engine Sprocket Removal / Installation / Inspection
Rear Wheel Sprocket Removal / Installation / Inspection

Front Brake

Kawasaki KLX110 Front Brake Pad Replacement

Front Brake Specifications
Front Brake Cable Removal / Installation / Inspection
Front Drum Brake Pad Removal / Installation / Inspection

Rear Brake

Kawasaki KLX110 Rear Brake Pad Replacement

Rear Brake Specifications
Rear Drum Brake Pad Removal / Installation / Inspection
Brake Rod and Pedal


Kawasaki KLX110 Wheel Runout

Wheel Specifications
Front Wheel Removal / Installation / Inspection
Rear Wheel Removal / Installation / Inspection
Bearing Replacement

Front Suspension

Kawasaki KLX110 Front Fork Rebuild

Front Suspension Specs, Fork Removal and Installation, Front Fork Disassembly, Fork Inspection, Fork Reassembly, Fork Seal Replacement


Kawasaki KLX110 Steering Stem Bearing Replacement

Steering Stem Removal
Steering Stem Installation

Rear Suspension

Kawasaki KLX110 Rear Shock Absorber Removal

Shock Absorber Removal / Installation
Swing Arm Service

Electrical System

Kawasaki KLX110 Electrical System Testing
Electrical Specifications
Ignition System
KLX110 Full Color Wiring Diagrams

Access the Kawasaki KLX110 Online Manual Now- CLICK HERE!


  1. gription says

    The Cyclepedia online manual for the KLX110 is the best manual out there. The photos are so good, and being able to get tech support is fantastic. – M. Pitu

  2. gription says

    Your Kawasaki KLX110 manual is EXCELLENT, it helped me change to the 4th gear shift drum with ease and confidence 🙂

    Now I’m hoping you have an online manual for my 2007 WR250F to help me do my next big job of re-shimming my valves 🙂 – T. Sutcliffe

  3. gription says

    I think the online manual will be a huge help in repairing my son’s KLX 110. It seems to be well organized and very detailed. I have done significant work on motorcycles before, but that was years ago and Cyclepedia.com will be a big help now. D. Reich

  4. gription says

    The Cyclepedia.com KLX110 online manual is excellent. I have had a number of vehicle manuals, a large number, driving over 40 years. This is one of the best, if not the best. – R. Kisak

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