Suzuki DR-Z400 Online Service Manual – Kawasaki KLX400
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The Cyclepedia.com Kawasaki KLX400 and Suzuki DR-Z400 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and compiled by a veteran Suzuki dealer trained motorcycle technician.
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The Cyclepedia DR-Z400 online manual covers the following motorcycles:
2003-2004 Kawasaki KLX400SR (Street)
2003-2004 Kawasaki KLX400R (Offroad)
2000-2003 Suzuki DRZ400 (K1, K2, K3)
2000-2007 Suzuki DRZ400E (Y, K1, K2, K3, K4, K5, K6, K7)
2000-2009, 2011-2012 Suzuki DRZ400S (Y, K1, K2, K3, K4, K5, K6, K7, K8, L1, L2)
2005-2009 Suzuki DRZ400SM (K5, K6, K7,K8,K9)
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Quick Reference – Bolt Tightening Torque, Bolt & Nut Sizes, Torque Conversions
External Components – Seat, Side Covers, Fuel Tank, Fenders, Front, Fenders, Rear, Foot Pegs, Radiator Shrouds, Skid Plate
Periodic Maintenance – Periodic Maintenance Chart, Air Filter Servicing, Oil & Filter Replacement, Engine Coolant & Hoses, Battery, Sparkplug, Engine Idle Speed, Throttle Free Play, Drive Chain, Compression Check, Tires, Steering, Brake Fluid, Brakes & Hoses, Clutch, Exhaust & Muffler, Valve Inspection, Valve Adjustment, Valve Shim Charts
Engine – Engine Removal, Engine Dis-assembly, Top End Rebuild, Bottom End Rebuild, Clutch, Clutch Components, Clutch Installation, Clutch Removal & Inspection, Transmission Assembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Troubleshooting
Drive – Chain Adjustment, Chain Removal, Axle & Sprocket Removal, Inspection, Rear Axle Service, Axle & Sprocket Installation
Front Wheel – Removal & Inspection, Bearing & Seal Replacement, Installation
Rear Wheel – Removal & Inspection, Bearing & Seal Replacement, Installation
Steering – Removal, Inspection, Alignment, Steering Troubleshooting
Front Suspension – Fork Adjustment, Forks, Removal, Fork Seal Replacement, Steering Troubleshooting
Rear Suspension – Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings, Steering Troubleshooting
Fuel System – Carb Removal, Carb Dis-assembly (Flatslide and CV types), Carb Reassembly, Float Height, Throttle Position Sensor, Engine Troubleshooting
Lubrication & Cooling Systems – Coolant Service, Oil Lubrication Flow Chart, Oil Tank & Hoses, Radiator, Coolant Reserve Tank, Cooling Fan, Water Pump, Thermostat, Engine Coolant Switch, Cooling Fan Switch
Front Brakes – Brake Fluid Inspection, Brake Troubleshooting, Brake Disc, Front Caliper, Information, Master Cylinder, Pad Replacement
Rear Brake – Brake Disc, Master Cylinder, Pad Replacement, Parking Brake, Rear Caliper
Electrical System – Component Location, Battery & Charging System, Ignition System, Starter Relay, Starter Motor, Switches, Lighting, Wiring Diagrams, Electrical Troubleshooting
Troubleshooting – Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting
Suzuki DR-Z400 Online Parts Diagrams
Professional Tech Support
My Service Records – Keep a Log of your Suzuki DR-Z400 Service & Repair Records
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