Suzuki DR-Z400 Kawasaki KLX400 Online Service Manual
August 25, 2007
The Cyclepedia.com Kawasaki KLX400 and Suzuki DR-Z400 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran factory trained technician. Dealers can access this manual through our Cyclepedia PRO Product. If you are a dealer please Click Here.
The DR-Z400 online manual covers the following motorcycles:
2003-2004 KLX400SR (Street)
2003-2004 KLX400R (Offroad)
2000-2003 Suzuki DRZ400 (K1, K2, K3)
2000-2007 Suzuki DRZ400E (Y, K1, K2, K3, K4, K5, K6, K7)
2000-2009 Suzuki DRZ400S (Y, K1, K2, K3, K4, K5, K6, K7,K8,K9)
2005-2009 Suzuki DRZ400SM (K5, K6, K7,K8,K9)
Access the Suzuki DR-Z400 online manual NOW by CLICKING HERE
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Quick Reference - Bolt Tightening Torque, Bolt & Nut Sizes, Torque Conversions
External Components - Seat, Side Covers, Fuel Tank, Fenders, Front, Fenders, Rear, Foot Pegs, Radiator Shrouds, Skid Plate
Periodic Maintenance - Periodic Maintenance Chart, Air Filter Servicing, Oil & Filter Replacement, Engine Coolant & Hoses, Battery, Sparkplug, Engine Idle Speed, Throttle Free Play, Drive Chain, Compression Check, Tires, Steering, Brake Fluid, Brakes & Hoses, Clutch, Exhaust & Muffler, Valve Inspection, Valve Adjustment, Valve Shim Charts
Engine - Engine Removal, Engine Dis-assembly, Top End Rebuild, Bottom End Rebuild, Clutch, Clutch Components, Clutch Installation, Clutch Removal & Inspection, Transmission Assembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Troubleshooting
Drive - Chain Adjustment, Chain Removal, Axle & Sprocket Removal, Inspection, Rear Axle Service, Axle & Sprocket Installation
Front Wheel - Removal & Inspection, Bearing & Seal Replacement, Installation
Rear Wheel - Removal & Inspection, Bearing & Seal Replacement, Installation
Steering - Removal, Inspection, Alignment, Steering Troubleshooting
Front Suspension - Fork Adjustment, Forks, Removal, Steering Troubleshooting
Rear Suspension - Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings, Steering Troubleshooting
Fuel System - Carb Removal, Carb Dis-assembly (Flatslide and CV types), Carb Reassembly, Float Height, Throttle Position Sensor, Engine Troubleshooting
Lubrication & Cooling Systems - Coolant Service, Oil Lubrication Flow Chart, Oil Tank & Hoses, Radiator, Coolant Reserve Tank, Cooling Fan, Water Pump, Thermostat, Engine Coolant Switch, Cooling Fan Switch
Front Brakes - Brake Fluid Inspection, Brake Troubleshooting, Brake Disc, Front Caliper, Information, Master Cylinder, Pad Replacement
Rear Brake - Brake Disc, Master Cylinder, Pad Replacement, Parking Brake, Rear Caliper
Electrical System - Component Location, Battery & Charging System, Ignition System, Starter Relay, Starter Motor, Switches, Lighting, Wiring Diagrams, Electrical Troubleshooting
Troubleshooting - Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting



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Thanks for the DR-Z400 manual. It is well laid out and informative. Torque and tightening specs, fluid levels. Want to let everyone know that the people behind the scenes are easy to work with, they answer the phone when you need them and reply to your e-mails. Two left thumbs up to you guys! - Charlie
The large color photos with the instructions are a brilliant idea. It is a huge crutch, after all who reads instructions? - Josh
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I urgently needed a wiring diagram and electrical information for my Suzuki DR-Z400SM. I bought a subscription to the Cyclepedia DR-Z400 manual and found it to be very easy to use - much better than other manuals I’ve seen. - Steinar