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Home / Cyclepedia Motorcycle Manuals / Honda ATV, Scooter & Motorcycle Repair Manuals / Honda XR400R Online Motorcycle Service Manual

Honda XR400R Online Motorcycle Service Manual

Click Here to get Instant Access to the Honda XR400R Service Manual online!

Honda XR400R Online Motorcycle Service Manual

The Cyclepedia Press LLC Honda XR400R online service manual features detailed full-color photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Honda dealer trained motorcycle technician.

This manual covers 1996 – 2004 Honda XR400R motorcycles.

When you subscribe to this manual you’ll get instant access to the following information:

Honda XR400R Vehicle Identification Number

Quick Reference
Specifications
General Torque Specifications
Torque Specifications
VIN and Engine Number Location

Air Filter Service Honda XR400R

Periodic Maintenance
Air Filter Servicing
Brake Bleeding
Clutch Cable Adjustment
Compression Check
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Front Brake Inspection and Pad Replacement
Periodic Maintenance Chart
Rear Brake Pad Inspection & Replacement
Spark Arrester
Spark Plug
Throttle Free Play
Tires
Valve Adjustment
Wheel and Axle Inspection
Steering Inspection
Decompressor Service
Brake Pedal Adjustment

Fuel Tank Replacement Honda XR400R

External Components
Exhaust System
Footpegs
Front Fender
Front Number Plate & Headlight
Fuel Tank
Rear Fender
Seat
Side Covers
Handlebar
Engine Guard
Side Stand
Gearshift Pedal
Subframe Removal & Installation
Kickstart Lever

Carburetor Replacement Honda XR400R

Fuel System
Airbox
Carburetor Removal and Installation
Carburetor Assembly
Carburetor Disassembly
Petcock and Fuel Strainer

Cylinder and Piston Replacement Honda XR400R

Engine
Camshaft Installation
Camshaft Removal
Clutch
Crankshaft
Crankcase Assembly
Crankcase Splitting
Cylinder Head
Cylinder and Piston
Engine Removal
Engine Installation
Left Side Engine Components Removal
Oil Pump
Gear Shift Linkage
Transmission Assembly
Transmission Removal
Valves
Left Side Engine Components Install
Oil Pipe Removal & Installation
Right Crankcase Cover
Cylinder Head Cover
Clutch Cover Removal & Installation
Crankcase Bearings
Kickstarter Assembly
Decompressor Assembly Removal
Right Hand Side Engine Components

Engine Sprocket Replacement Honda XR400R

Final Drive
Drive Chain
Engine Sprocket
Rear Sprocket

Honda XR400R Steering Bearing Replacement

Steering
Steering Bearing Service

Honda XR400R Front Fork Service

Front Suspension
Fork Removal and Installation
Front Suspension Adjustment
Front Fork Assembly
Front Fork Disassembly

Swingarm Linkage Service Honda XR400R

Rear Suspension
Suspension Linkage
Shock Absorber Service
Swingarm
Shock Absorber Removal & Installation
Swingarm Bearing Inspection & Replacement
Rear Suspension Adjustment

Honda XR400R Brake Caliper Service

Brakes
Front Caliper
Rear Brake Caliper
Master Cylinder
Rear Brake Master Cylinder
Brake Discs

Wheel Bearing Replacement Honda XR400R

Wheels
Wheel Bearing Replacement
Front Wheel
Rear Wheel

Honda XR400R Electrical Troubleshooting Ignition

Electrical Systems
Lighting System
Ignition System & Troubleshooting
Stop Switch
Wiring Diagram
Headlight Bulb Replacement
Tail Light Bulb Replacement

Online Honda Parts Diagram Link

Honda XR400R Troubleshooting

Professional Tech Support

Click Here to get Instant Access to the Honda XR400R Service Manual online!

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