2005 – 2016 Kawasaki Mule 600/610 Side by Side Online Service Manual

Do you need to service a 2005 – 2016 Kawasaki Mule 600/610 Side by Side? The Cyclepedia Press LLC 2005 – 2016 Kawasaki Mule 600/610 Side by Side online service manual features easy to use instructions, full color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician. Tech support is included!

Model Coverage:

Mule 600 / 610 Side by Sides
2005 Kawasaki KAF400-A1, KAF400-B1, KAF400-C1
2006 Kawasaki KAF400-A6, KAF400-B6, KAF400-C6
2007 Kawasaki KAF400-A7, KAF400-B7, KAF400-C7
2008 Kawasaki KAF400-A8, KAF400-B8, KAF400-C8
2009 Kawasaki KAF400-A9, KAF400-B9, KAF400-C9
2010 Kawasaki KAF400-AA, KAF400-BA, KAF400-CA, KAF400-DA (XC)
2011 Kawasaki KAF400-AB, KAF400-BB, KAF400-DB (XC), KAF400-EB (XC)
2012 Kawasaki KAF400-AC, KAF400-BC, KAF400-DC (XC), KAF400-EC (XC)
2013 Kawasaki KAF400-AD, KAF400-BD, KAF400-DD (XC), KAF400-ED
2014 Kawasaki KAF400-AE, KAF400-BE, KAF400-DE (XC), KAF400-EE (XC), KAF400-FE (XC)
2015 Kawasaki KAF400-AF, KAF400-BF, KAF400-DF (XC), KAF400-EF (XC), KAF400-FF (XC)
2016 Kawasaki KAF400-AG, KAF400-BG, KAF400-DG (XC), KAF400-EG (XC), KAF400-FG

Table of Contents

Service Information
Quick Reference
Specifications
Torque Specifications
VIN and Engine Number
Periodic Maintenance
Periodic Maintenance Chart
Air Filter Servicing
Brake Fluid
Brake Inspection
Compression Test
Converter Air Cleaner and Housing Maintenance
Converter Drive Belt and Pulley Shoes
Engine Idle Speed
Engine Oil
Final Drive / Transmission Oil
Fuel System Inspection
General Lubrication
Bolts, Nuts, and Fasteners
High Altitude Settings
Rear Shock Preload
Steering Inspection
Spark Arrestor
Spark Plug
Throttle Free Play
Tires
Toe-In Adjustment
Valve Clearance
External Components
Seat
Seat Belt
Control Panel
Cargo Components
Guards and Covers
Exhaust System
Front and Rear Bars
Fenders
Shift Cable Adjustments
Engine
Alternator
Cylinder Head
Valves
Valve Lapping
Crankcase Cover
Oil Pump and Filter Screen
Camshaft and Tappets
Piston and Rings
Crankshaft and Rod
Balancer Shaft
Engine Removal
Engine Installation
Transmission Case
Drive Shaft Nut (2WD)
Transmission Case Overhaul
Transmission Shafts
Converter System
Converter Air Cleaner Housing
Torque Converter Cover
Drive Belt and Pulley
Drive Pulley Service
Driven Pulley and Converter Case
Final Drive
Front Axles
Rear Axles
Propeller Shafts (4WD)
Front Differential (4WD)
Front Differential Overhaul (4WD)
Front Differential Inspection (4WD)
Rear Differential
Bevel Gears (4WD)
Bevel Gears Inspection (4WD)
Brakes
Brake Drums
Brake Shoes
Wheel Cylinders
Brake Panels
Master Cylinder
Brake Pedal
Parking Brake Lever and Cables
Fuel System
Emissions
Airbox
Choke Knob and Cable
Carburetor Removal
Carburetor Disassembly
Carburetor Assembly
Carburetor Installation
Fuel Level Gauge
Fuel Tank
Fuel Pump
Governor Assembly
Throttle Control Panel
Front Suspension
Suspension Arms
Front Struts (Shock Absorbers)
Rear Suspension
Rear Shock Absorbers
Rear Swing Arm
Steering
Steering Wheel
Steering Shafts
Steering Knuckles
Steering Gear Assembly
Wheels
Electrical Systems
Battery
Charging System
Ignition System
Starter Motor
Starter System
Fuses
Headlights
Lights
Oil Temperature Warning System (4WD)
Switches
Wiring Diagrams

Parts Diagrams

Troubleshooting

Professional Tech Support