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Home / Cyclepedia Motorcycle Manuals / Kawasaki Manuals Online – ATV Motorcycle UTV / Kawasaki KLX110 / 110L Online Motorcycle Service Manual

Kawasaki KLX110 / 110L Online Motorcycle Service Manual

2016KLX110_0002

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The Cyclepedia.com Kawasaki KLX-110 Manual / KLX-110L Manual features online access to detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and compiled by a veteran Kawasaki dealer trained motorcycle technician.

The Kawasaki KLX110 / KLX110L Manual covers the following off-road mini-bikes:

Year Model Model Name Beginning Frame No.
2010 KLX110 KLX110CA JKALXSC1*ADA71826
JKALX110CCDA71829
2010 KLX110L KLX110DA JKALXSD1*ADA71830
2011 KLX110 KLX110CB JKALXSC1*BDA76725
JKALX110CCDA77275
2011 KLX110L KLX110DB JKALXSD1*BDA76735
2012 KLX110 KLX110CC JKALXSC1*CDA81071
JKALX110CCDA81841
2012 KLX110L KLX110DC JKALXSD1*CDA81072
2013 KLX110 KLX110CD JKALXSC 1*DDA85234
JKALX110CCDA85234
2013 KLX110L KLX110DD JKALXSD1DDDA85434
2014 KLX110 KLX110CE JKALXSC1*EDA89018
JKALX110CCDA89018
2014 KLX110L KLX110DE JKALXSD1*EDA88968
2015 KLX110 KLX110CF JKALXSC1*FDA92974
JKALX110CCDA92974
2015 KLX110L KLX110DF JKALXSD1*FDA92977
2016 KLX110 KLX110CG JKALXSC1*GDA97289
JKALX110CCDA97641
2016 KLX110L KLX110DG JKALXSD1*GDA97287
2017 2018 2019 2020 2021 2022 2023 KLX110 KLX110
2017 2018 2019 2020 2021 2022 2023 KLX110L KLX110L
*Check digit

When you subscribe to the Kawasaki KLX-110 / KLX-110L online manual you’ll get instant access to the following information (actual photos from the manual are shown below:

Periodic Maintenance

Kawasaki KLX110 L Oil change filler cap

Periodic Maintenance Chart
Air Filter Servicing
Chain Inspection and Adjustment
Clutch Adjustment
Compression Check
Engine Idle Speed
Engine Oil
Front Brake Inspection and Adjustment
Fuel Hose
Rear Brake Inspection and Adjustment
Spark Arrester
Spark Plug
Throttle Free Play
Tires
Valve Clearance

Quick Reference

Kawasaki KLX110l clutch spring free length specification service limit inspection and clutch adjustment

Specifications
VIN and Engine Number Location
General Torque Specifications

External Components

Kawasaki KLX110 front fender seat shrouds and side covers

Front Fender
Front Number Plate
Fuel Tank Shroud
Rear Fender
Side Covers
Seat
Handlebars
Fuel Tank
Exhaust System
Footpegs and Kickstand
Shift Lever

Fuel System

Kawasaki KLX110 L carburetor removal cleaning jetting float height installation

Carburetor Specifications
Carburetor Removal / Installation / Inspection
Carburetor Assembly
Fuel System Specifications
Carburetor Disassembly

Engine

Kawasaki KLX110 L starter clutch flywheel rotor removal left crankcase cover

Camshaft
Cylinder Head
Valves
Piston and Cylinder
Magneto Cover
Starter Clutch
Cam Chain
Clutch – Auto
Clutch – Manual
Right Side Engine Components
Kick Starter
Engine Removal and Installation
Crankcase Splitting
Crankcase Assembly
Crankshaft and Rod
Transmission

Final Drive

Kawasaki KLX110 engine sprocket cover chain and sprocket replacement

Final Drive Specifications
Drive Chain Removal / Installation / Inspection
Engine Sprocket Removal / Installation / Inspection
Rear Wheel Sprocket Removal / Installation / Inspection

Front Brake

KLX110 L Kawasaki front brake drum shoe inspection replacement and adjustment

Front Brake Specifications
Front Brake Cable Removal / Installation / Inspection
Front Drum Brake Pad Removal / Installation / Inspection

Rear Brake

Kawasaki KLX110L rear brake pedal free play adjustment

Rear Brake Specifications
Rear Drum Brake Pad Removal / Installation / Inspection
Brake Rod and Pedal

Wheels

Kawasaki KLX110L front wheel spacer bearing and seal replacment

Wheel Specifications
Front Wheel Removal / Installation / Inspection
Rear Wheel Removal / Installation / Inspection
Bearing Replacement

Front Suspension

KLX110l kawasaki front fork rebuild damper rod removal seal replacement

Front Suspension Specs, Fork Removal and Installation, Front Fork Disassembly, Fork Inspection, Fork Reassembly, Fork Seal Replacement

Steering

Kawasaki KLX110 handlebar torque spec steering head bearings and races

Steering Stem Removal
Steering Stem Installation

Rear Suspension

Kawasaki KLX110L rear shock absorber and swingarm pivot bolt and nut torque specs

Shock Absorber Removal / Installation
Swing Arm Service

Electrical System

Kawasaki KLX110l electric starter motor system troubleshooting diagram

Battery
Electric Start
Ignition System
Switches
KLX110 / L Full Color Wiring Diagrams

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