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KX450F Kawasaki Online Motorcycle Service Manual 2009-2014

Kawasaki KX450F online service manual repair and maintenance guide

Click Here to get Instant Access to the KX450F Service manual online!

The Cyclepedia online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki motorcycle technician.

The Kawasaki KX450F is a beast. Keep it tuned up with the easy to use online service manual from Cyclepedia.com. These bikes require constant service for top performance and to prolong their life. The service schedule for this model calls for the spark plug, air filter and clutch plates to be inspected after every race or 2.5 hours of use. The engine oil and filter as well as the piston and rings should be changed every 6 races of 15 hours. At this same time, the valve clearance, cylinder and crankshaft should be inspected.  This full service manual will show you how to maintain and repair your KX450F with 1200+ color photos, Kawasaki service and torque specifications. Don’t have a computer or a wireless web device in your workshop? No problem- print out the manual topics as you need.

This manual covers 2009 – 2014 Kawasaki KX450F motocross bikes.

2009 Kawasaki KX450F (KX450E9F)
2010 Kawasaki KX450F (KX450EAF)
2011 Kawasaki KX450F (KX450EBF)
2012 Kawasaki KX450F (KX450FCF)
2013 Kawasaki KX450F (KX450FDF)
2014 Kawasaki KX450F (KX450FEF)

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Periodic Maintenance

Kawasaki KX450F maintenance schedule oil change top end inspection valve clearance check

Periodic Maintenance Chart
Air Filter Servicing
Brake Fluid
Brake Inspection
Clutch Cable Adjustment
Compression Check
Cooling System Inspection
Crankcase Breather
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Exhaust Silencer Repacking
Fuel Line
General Lubrication
Spark Plug
Steering Head Inspection
Suspension
Throttle Free Play
Tires
Valve Clearance

Quick Reference

Kawasaki KX450F piston cylinder ring end gap clearance service limit torque specificaitons

Specifications
Torque Specs
VIN and Engine Number

Brakes

Kawasaki KX450F rear brake caliper pads rotor fluid bleeding

Front Brake Caliper
Front Brake Master Cylinder
Front Brake Rotor
Rear Brake Caliper
Rear Brake Master Cylinder
Rear Brake Pedal
Rear Brake Rotor

Engine

Kawasaki KX450F engine crankcase splitting crankshaft transmission bearings

Cylinder Head Cover
Camshafts
Cylinder Head
Decompressor
Piston and Cylinder
Valves
Valve Lapping
Valve Guide Replacement
Right Side Engine Components
Kick Starter
Clutch Removal
Clutch Installation
Gearshift
Left Side Engine Components
Engine Balancer
Cam Chain
Crankcase Splitting
Crankcase Assembly
Crankcase Bearings
Oil Pumps
Primary Drive Gear
Transmission
Transmission Shafts
Crankshaft and Rod
Engine Removal
Engine Installation

Cooling System

Kawasaki KX450F water pump impeller oil seal reaplacment

Cooling System Specifications, Coolant, Radiators, Water Pump

Fuel System

Kawasaki KX450F fuel injection system troubleshooting fuel tank installation fuel pump inspection

Air Box
Fuel Injector
Fuel Pump
Throttle Body
General Troubleshooting
FI System Self-Diagnostics
Service Codes (DTCs)
DTC Troubleshooting
DFI Programming

Final Drive

Kawasaki KX450F chain and sprockets engine sprocket torque specificaiton

Final Drive Specifications, Drive Chain, Chain Guides, Engine Sprocket, Rear Sprocket

External Components

Kawasaki KX450F stock muffler repacking

Drive Chain Guard
Engine Guards
Exhaust System
Footpegs
Front Fender
Front Number Plate
Fuel Tank
Handlebar
Radiator Shrouds
Rear Fender
Seat
Side Covers
Sub Frame

 

Wheels

Kawasaki KX450F wheel bearing removal and installation

Front Wheel
Rear Wheel
Wheel Inspection
Bearing Replacement

Front Suspension

Kawasaki KX450F Front Fork Rebuild Oil Change

Fork Removal and Installation
Fork Disassembly
Fork Assembly
Fork Tubes, Seals, and Bushings

Steering

Kawasaki KX450 steering head bearing installation stem nut

Steering Stem Bearings

Rear Suspension

KX450F Kawasaki swingarm linkage bearing service

Shock Absorber Removal/Installation
Shock Absorber Service
Suspension Linkage
Swing Arm

Electrical System

KX450F Kawasaki stator coil inspection and replacement ignition system troubleshooting wiring diagram

Charging System
Ignition System
ECU
Sensors
Switches
Wiring Diagrams

Kawasaki Online Parts Diagrams

Troubleshooting

Professional Tech Support

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