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KX65 Kawasaki 2000-2024 Online Motorcycle Service Manual

Kawasaki KX65 Online Workshop Service Repair Manual

This Cyclepedia manual covers 2000-2024 Kawasaki KX65 and Suzuki 2003 – 2004 RM65 motorcycles.

It features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional Kawasaki technician. No matter if you need to replace your crankshaft, rebuild your top-end, or service your front forks this manual covers everything you will need to keep your Kawasaki KX65 and Suzuki RM65 dirt bike running in fine form.

Print only the pages you need from your repair manual and take them to the garage or work wirelessly on your laptop right next to your Kawasaki KX65 motocross bike! You have complete freedom to access your Kawasaki KX65  motorcycle manual from anywhere in the world, anytime. Plus each subscription includes FREE TECHNICAL SUPPORT * should you ever need it.

Click Here to get Instant Access to the Kawasaki KX 65 Service Manual online

This Cyclepedia online manual provides service information for 2000 – 2023 Kawasaki KX65 and Suzuki 2003 – 2004 RM65 motorcycles as follows:

2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024 Kawasaki KX65

Kawasaki KX65 air filter service periodic maintenance schedule
Periodic Maintenance:
Periodic Maintenance Chart
Air Filter Servicing
Bolts and Nuts – Torque
Brake Inspection
Brake Fluid
Clutch Cable
Compression Check
Cylinder Head, Cylinder, Piston, Bearing, Rings and Reed Valve Inspection
Drive Chain and Guides
Engine Idle Speed
Fuel System Cleaning
Fuel Line
General Lubrication
Muffler Inspection
Spark Plug
Steering Head Inspection and Adjustment
Throttle Free Play
Tires and Wheels
Transmission Oil
Suspension Inspection
Front Suspension Settings
Rear Suspension Settings

Kawasaki KX65 service specifications torque specs piston ring clearance
Quick Reference:
Specifications
Torque Specs
VIN and Engine Number

Kawasaki KX65 Online radiator coolant replacement
Cooling System:
Coolant
Radiator
Water Pump

Kawasaki KX65 carburetor rebuild jetting specs float height adjustment
Fuel System:

Air Box
Carburetor Removal
Carburetor Installation
Carburetor Disassembly
Carburetor Assembly
Float Level Adjustment
Jetting
Reed Valve

Kawasaki KX65 fuel tank fenders and radiator shrouds
External Components:
Seat
Bodywork
Fuel Tank
Handlebar
Brake Pedal
Exhaust System
Footpegs

Kawasaki KX65 engine clutch basket hub and clutch plates
Engine:

Cylinder Head
Piston and Cylinder
CDI Magneto
Crankcase Cover (Right Side)
Clutch Removal
Clutch Installation
Primary Drive Gear
Kick Starter
Gearshift
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankcase Assembly
Crankshaft and Rod
Transmission Removal
Transmission Assembly

Kawasaki KX65 chain and sprockets
Final Drive:
Drive Chain
Engine Sprocket
Rear Wheel Sprocket

Kawasaki KX65 wheel bearing inspection and replacement
Wheels:
Front Wheel
Rear Wheel
Wheel Inspection
Wheel Bearing Replacement

Kawasaki KX65 upper fork clamp steering bearing and race replacement
Steering:

Steering Bearings

Kawasaki KX65 front fork seal replacement rebuild fork oil change capacity oil level
Front Suspension:

Fork Removal and Installation
Fork Disassembly
Fork Assembly

Kawasaki KX65 rear suspension linkage bearing replacement
Kawasaki KX65 Rear Suspension:
Shock Absorber
Suspension Linkage
Swing Arm

Kawasaki KX65 ignition system troubleshooting coil testing
Electrical System:
Ignition System
KX65 Wiring Diagrams

Online Kawasaki Parts Diagrams

Troubleshooting

Professional Dirt Bike Tech Support*

My Service Records – Online Service Log With Reminders New!

* With Subscription

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Over 219,020 Service Specifications Like These:

1996 Yamaha XVZ13AHC-B Royal Star Spark Plug Gap: 0.8-0.9 mm
2000 Kawasaki KDX200-H6 Clutch Spring Bolts: 78 in-lb
2004 Honda CB600F Total Engine Oil: 4.2 L
1999 Suzuki VS1400GLPX Intruder Minimum Throttle Free Play: 6 mm
1999 Yamaha XC125L-W Riva 125 Spark Plug Gap: 0.6-0.7 mm

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