KX65 Kawasaki 2000-2023 Online Motorcycle Service Manual

This Cyclepedia manual covers 2000-2023 Kawasaki KX65 and Suzuki 2003 – 2004 RM65 motorcycles.

It features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional Kawasaki technician. No matter if you need to replace your crankshaft, rebuild your top-end, or service your front forks this manual covers everything you will need to keep your Kawasaki KX65 and Suzuki RM65 dirt bike running in fine form.

Print only the pages you need from your repair manual and take them to the garage or work wirelessly on your laptop right next to your Kawasaki KX65 motocross bike! You have complete freedom to access your Kawasaki KX65 motorcycle manual from anywhere in the world, anytime. Plus each subscription includes FREE TECHNICAL SUPPORT * should you ever need it.

This Cyclepedia online manual provides service information for 2000 – 2023 Kawasaki KX65 and Suzuki 2003 – 2004 RM65 motorcycles as follows:

Year Model Beginning Frame No.
2000 KX65-A1 JKBKEAC*YA000001, JKAKX065AAA000001
2001 KX65-A2 JKBKXEAC*1A009001, JKBKX065AAA009001
2002 KX65-A3 JKBKXEAC*2A016001, JKBKX065AAA016001
2003 KX65-A4 JKBKXEAC*3A027001, JKBKX065AAA027001
2004 KX65-A5 JKBKXEAC*4A036001, JKBKX065AAA036001
2005 KX65-A6 JKBKXEAC*5A042001, JKBKX065AAA042001
2006 KX65A6 JKBKXEAC*6A048001, JKBKX065AAA048001
2007 KX65A7 JKBKXEAC*7A054001, JKBKX065AAA054001
2008 KX65A8 JKBKXEAC*8A059001, JKBKX065AAA059001
2009 KX65A9 JKBKXEAC*9A065001, JKBKX065AAA065001
2010 KX65AA JKBKXEAC*AA070001, JKBKX065AAA070001
2011 KX65AB JKBKXEAC*BA072001, JKBKX065AAA072001
2012 KX65AC JKBKXEAC*CA075001, JKBKX065AAA075001
2013 KX65AD JKBKXEAC*DA078001, JKBKX065AAA078001
2014 KX65AE JKBKXEAC*EA081001, JKBKX065AAA081001
2015 KX65AF JKBKXEAC*FA083001, JKBKX065AAA083001
2016 KX65AG JKBKXEAC*GA085001, JKBKX065AAA085001
2017 KX65AH JKBKXEAC*HA088001, JKBKX065AAA088001
2018 KX65AI

Periodic Maintenance:
Periodic Maintenance Chart
Air Filter Servicing
Bolts and Nuts – Torque
Brake Inspection
Brake Fluid
Clutch Cable
Compression Check
Cylinder Head, Cylinder, Piston, Bearing, Rings and Reed Valve Inspection
Drive Chain and Guides
Engine Idle Speed
Fuel System Cleaning
Fuel Line
General Lubrication
Muffler Inspection
Spark Plug
Steering Head Inspection and Adjustment
Throttle Free Play
Tires and Wheels
Transmission Oil
Suspension Inspection
Front Suspension Settings
Rear Suspension Settings

Quick Reference:
Specifications
Torque Specs
VIN and Engine Number

Cooling System:
Coolant
Radiator
Water Pump

Fuel System:
Air Box
Carburetor Removal
Carburetor Installation
Carburetor Disassembly
Carburetor Assembly
Float Level Adjustment
Jetting
Reed Valve

External Components:
Seat
Bodywork
Fuel Tank
Handlebar
Brake Pedal
Exhaust System
Footpegs

Engine:
Cylinder Head
Piston and Cylinder
CDI Magneto
Crankcase Cover (Right Side)
Clutch Removal
Clutch Installation
Primary Drive Gear
Kick Starter
Gearshift
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankcase Assembly
Crankshaft and Rod
Transmission Removal
Transmission Assembly