The Cyclepedia.com Suzuki RM-Z250 / Kawasaki KX250F online motorcycle service manual features detailed full-color photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Suzuki dealer trained motorcycle technician.
If you have a 2004 – 2006 Suzuki RM-Z250 or 2004 – 2005 Kawasaki KX250F and need to do basic maintenance, suspension overhaul, or a complete engine rebuild this manual has you covered. Find what you need with the easy to use click-able table of contents or search feature. Don’t waste time flipping through a paper manual follow our built in hyperlinks to quickly bring up relevant information for your service work. Print the topics out if needed or work right from your computer or web browsing device.
The Cyclepedia.com Suzuki RM-Z250 / Kawasaki KX250F online motorcycle manual will show you how to repair and maintain the following Suzuki & Kawasaki motocross motorcycles:
2004 Suzuki RM-Z250K4
2005 Suzuki RM-Z250K5
2006 Suzuki RM-Z250K6
2004 Kawasaki KX250FN1
2005 Kawasaki KX250FN2
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RM-Z250 / Kawasaki KX250F Periodic Maintenance
Periodic Maintenance Chart, Air Filter, Spark Plug, Engine Idle Speed, Fuel Inspection, Hose Inspection, Drive Chain Slack, Clutch Cable Adjustment, Throttle Free Play, Engine Oil, Compression Check, Spokes, Valve Clearance, Lubrication, Hot Start Cable Adjustment, Tires, Brake Inspection, Brake Fluid
![Oil capacity specifications for RM-Z250 and KX250F models Complete specifications for RM-Z250 and KX250F models.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_4.jpg)
RM-Z250 / Kawasaki KX250F Quick Reference
VIN and Engine Number, Torque Specifications, Specifications
![Change the brake pads on the RMZ250 and KX 250F models Change the brake pads on the RM-Z250 and KX 250 F models.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_245.jpg)
RM-Z250 / Kawasaki KX250F Brakes
Brake Specifications, Brake Discs, Front Brake Pads, Rear Brake Pads, Rear Brake Caliper, Front Brake Caliper, Front Brake Master Cylinder, Rear Brake Master Cylinder
![RM-Z250 shift cam and stopper arm Remove the clutch to access the gearshift mechanism on the Kawasaki KX250F.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_637.jpg)
RM-Z250 / Kawasaki KX250F Engine
Cylinder Head Cover, Camshaft Removal, Camshaft Installation, Decompressor, Cylinder Head, Valves, Cylinder and Piston, Right Crankcase Cover, Clutch, Kick Starter, Gearshift, Primary Drive Gear, Oil Pump, Magneto, Cam Chain (Timing Chain), Crankcases, Crankshaft, Crankcase Bearings, Engine Removal, Engine Installation, Transmission Disassembly, Transmission Assembly, Engine Specifications
![Water pump on the Suzuki RM-Z250 Remove the water pump cover on the Suzuki RM-Z250 to access the oil filter.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_607.jpg)
RM-Z250 / Kawasaki KX250F Cooling System
Cooling System Specifications, Coolant, Radiators, Water Pump
![RM-Z250 choke plunger FCR carburetor Remove the choke plunger on the carburetor.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_1027.jpg)
RM-Z250 / Kawasaki KX250F Fuel System
Carburetor Specifications, Carburetor Removal, Carburetor Installation, Carburetor Disassembly, Carburetor Assembly, Fuel Tank, Petcock (Fuel Valve)
![RM-Z250 countershaft sprocket snap ring The RM-Z250 countershaft sprocket is held on by a snap ring.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_718.jpg)
RM-Z250 / Kawasaki KX250F Final Drive
Final Drive Specifications, Drive Chain, Chain Guides, Engine Sprocket, Rear Sprocket
![RM-Z250 Radiator Shroud Removal Remove the radiator shroud on the RMZ250 motorcycle.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_37.jpg)
RM-Z250 / Kawasaki KX250F External Components
Handlebar, Levers, Radiator Shrouds, Seat, Fuel Tank, Side Covers, Front Number Plate, Front Fender, Rear Fender, Brake Pedal, Subframe
![RM-Z250 and KX250F head pipe removal Remove the exhaust pipe from KX250F motorcycle](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_333.jpg)
RM-Z250 / Kawasaki KX250F Exhaust System
Exhaust Pipe, Muffler
![RM-Z250 rear wheel collar spacer with dust cap Install the collars or spacers into each side of the rear wheel.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_1052.jpg)
RM-Z250 / Kawasaki KX250F Wheels
Front Wheel, Rear Wheel, Wheel Bearings, Wheel Lacing and Truing
![RM-Z250 (2004 - 2006) and KX250F (2004 - 2005) fork valve Inspect the fork valve for damage.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_907.jpg)
RM-Z250 / Kawasaki KX250F Front Suspension
Fork Removal, Fork Installation, Fork Disassembly, Fork Assembly, Front Suspension Specifications, Settings
![RM-Z250 and KX250F steering nut adjustment Torque the steering nut with the pin spanner.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_984.jpg)
RM-Z250 / Kawasaki KX250F Steering
Steering Stem Bearings
![RM-Z250 Swingarm bearings Remove the washers and needle bearings from the swingarm.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_1166.jpg)
RM-Z250 / Kawasaki KX250F Rear Suspension
Rear Suspension Specifications, Settings, Shock Absorber Removal, Shock Absorber Installation, Shock Absorber Disassembly, Shock Absorber Rebuild, Uni-Trak Linkage, Swingarm
![RM-Z250 KX250f TPS connector Unplug the throttle position sensor (TPS) connector.](https://www.cyclepedia.com/wp-content/uploads/2009/04/RM-Z250_304.jpg)
RM-Z250 / Kawasaki KX250F Electrical System
Electrical Specifications, Ignition System, Wiring Diagrams
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