The Cyclepedia.com Suzuki RM-Z250 / Kawasaki KX250F online motorcycle service manual features detailed full-color photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Suzuki dealer trained motorcycle technician.

If you have a 2004 – 2006 Suzuki RM-Z250 or 2004 – 2005 Kawasaki KX250F and need to do basic maintenance, suspension overhaul, or a complete engine rebuild this manual has you covered. Find what you need with the easy to use click-able table of contents or search feature. Don’t waste time flipping through a paper manual follow our built in hyperlinks to quickly bring up relevant information for your service work. Print the topics out if needed or work right from your computer or web browsing device.

The Cyclepedia.com Suzuki RM-Z250 / Kawasaki KX250F online motorcycle manual will show you how to repair and maintain the following Suzuki & Kawasaki motocross motorcycles:

2004 Suzuki RM-Z250K4
2005 Suzuki RM-Z250K5
2006 Suzuki RM-Z250K6

2004 Kawasaki KX250FN1
2005 Kawasaki KX250FN2

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RM-Z250 / Kawasaki KX250F Periodic Maintenance

Periodic Maintenance Chart, Air Filter, Spark Plug, Engine Idle Speed, Fuel Inspection, Hose Inspection, Drive Chain Slack, Clutch Cable Adjustment, Throttle Free Play, Engine Oil, Compression Check, Spokes, Valve Clearance, Lubrication, Hot Start Cable Adjustment, Tires, Brake Inspection, Brake Fluid

 

RM-Z250 / Kawasaki KX250F Quick Reference

VIN and Engine Number, Torque Specifications, Specifications

 

RM-Z250 / Kawasaki KX250F Brakes

Brake Specifications, Brake Discs, Front Brake Pads, Rear Brake Pads, Rear Brake Caliper, Front Brake Caliper, Front Brake Master Cylinder, Rear Brake Master Cylinder

 

RM-Z250 / Kawasaki KX250F Engine

Cylinder Head Cover, Camshaft Removal, Camshaft Installation, Decompressor, Cylinder Head, Valves, Cylinder and Piston, Right Crankcase Cover, Clutch, Kick Starter, Gearshift, Primary Drive Gear, Oil Pump, Magneto, Cam Chain (Timing Chain), Crankcases, Crankshaft, Crankcase Bearings, Engine Removal, Engine Installation, Transmission Disassembly, Transmission Assembly, Engine Specifications

 

RM-Z250 / Kawasaki KX250F Cooling System

Cooling System Specifications, Coolant, Radiators, Water Pump

 

RM-Z250 / Kawasaki KX250F Fuel System

Carburetor Specifications, Carburetor Removal, Carburetor Installation, Carburetor Disassembly, Carburetor Assembly, Fuel Tank, Petcock (Fuel Valve)

 

RM-Z250 / Kawasaki KX250F Final Drive

Final Drive Specifications, Drive Chain, Chain Guides, Engine Sprocket, Rear Sprocket

 

RM-Z250 / Kawasaki KX250F External Components

Handlebar, Levers, Radiator Shrouds, Seat, Fuel Tank, Side Covers, Front Number Plate, Front Fender, Rear Fender, Brake Pedal, Subframe

 

RM-Z250 / Kawasaki KX250F Exhaust System

Exhaust Pipe, Muffler

 

RM-Z250 / Kawasaki KX250F Wheels

Front Wheel, Rear Wheel, Wheel Bearings, Wheel Lacing and Truing

 

RM-Z250 / Kawasaki KX250F Front Suspension

Fork Removal, Fork Installation, Fork Disassembly, Fork Assembly, Front Suspension Specifications, Settings

 

RM-Z250 / Kawasaki KX250F Steering

Steering Stem Bearings

 

RM-Z250 / Kawasaki KX250F Rear Suspension

Rear Suspension Specifications, Settings, Shock Absorber Removal, Shock Absorber Installation, Shock Absorber Disassembly, Shock Absorber Rebuild, Uni-Trak Linkage, Swingarm

 

RM-Z250 / Kawasaki KX250F Electrical System

Electrical Specifications, Ignition System, Wiring Diagrams

 

Kawasaki / Suzuki Online Parts Diagrams

RM-Z250 / Kawasaki KX250F Troubleshooting

Professional Tech Support

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