• Skip to main content
  • Skip to primary sidebar
  • Skip to footer

Cyclepedia Press LLC

Suzuki RM-Z250 Kawasaki KX250F Online Service Manual

Suzuki RM-Z250 Kawasaki KX250F Online Service ManualInstant Access to Cyclepedia.com

The Cyclepedia.com Suzuki RM-Z250 / Kawasaki KX250F online motorcycle service manual features detailed full-color photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Suzuki dealer trained motorcycle technician.

If you have a 2004 – 2006 Suzuki RM-Z250 or 2004 – 2005 Kawasaki KX250F and need to do basic maintenance, suspension overhaul, or a complete engine rebuild this manual has you covered. Find what you need with the easy to use click-able table of contents or search feature. Don’t waste time flipping through a paper manual follow our built in hyperlinks to quickly bring up relevant information for your service work. Print the topics out if needed or work right from your computer or web browsing device.

The Cyclepedia.com Suzuki RM-Z250 / Kawasaki KX250F online motorcycle manual will show you how to repair and maintain the following Suzuki & Kawasaki motocross motorcycles:

2004 Suzuki RM-Z250K4
2005 Suzuki RM-Z250K5
2006 Suzuki RM-Z250K6

2004 Kawasaki KX250FN1
2005 Kawasaki KX250FN2

Click Here to get Instant Access to the KX250F and RM-Z250 Online Motorcycle Manual!
What are you waiting for?

Click Here to get Instant Access to the RMZ250 and KX250F Service Manual online!

When you become a subscriber you get the following information!

The RM-Z250 and KX250F use shims to adjust the  valve clearance.

RM-Z250 / Kawasaki KX250F Periodic Maintenance

Periodic Maintenance Chart, Air Filter, Spark Plug, Engine Idle Speed, Fuel Inspection, Hose Inspection, Drive Chain Slack, Clutch Cable Adjustment, Throttle Free Play, Engine Oil, Compression Check, Spokes, Valve Clearance, Lubrication, Hot Start Cable Adjustment, Tires, Brake Inspection, Brake Fluid

 

Complete specifications for RM-Z250 and KX250F models.
RM-Z250 / Kawasaki KX250F Quick Reference

VIN and Engine Number, Torque Specifications, Specifications

 

Change the brake pads on the RM-Z250 and KX 250 F models.
RM-Z250 / Kawasaki KX250F Brakes

Brake Specifications, Brake Discs, Front Brake Pads, Rear Brake Pads, Rear Brake Caliper, Front Brake Caliper, Front Brake Master Cylinder, Rear Brake Master Cylinder

 

Remove the clutch to access the gearshift mechanism on the Kawasaki KX250F.
RM-Z250 / Kawasaki KX250F Engine

Cylinder Head Cover, Camshaft Removal, Camshaft Installation, Decompressor, Cylinder Head, Valves, Cylinder and Piston, Right Crankcase Cover, Clutch, Kick Starter, Gearshift, Primary Drive Gear, Oil Pump, Magneto, Cam Chain (Timing Chain), Crankcases, Crankshaft, Crankcase Bearings, Engine Removal, Engine Installation, Transmission Disassembly, Transmission Assembly, Engine Specifications

 

Remove the water pump cover on the Suzuki RM-Z250 to access the oil filter.
RM-Z250 / Kawasaki KX250F Cooling System

Cooling System Specifications, Coolant, Radiators, Water Pump

 

Remove the choke plunger on the carburetor.
RM-Z250 / Kawasaki KX250F Fuel System

Carburetor Specifications, Carburetor Removal, Carburetor Installation, Carburetor Disassembly, Carburetor Assembly, Fuel Tank, Petcock (Fuel Valve)

 

The RM-Z250 countershaft sprocket is held on by a snap ring.
RM-Z250 / Kawasaki KX250F Final Drive

Final Drive Specifications, Drive Chain, Chain Guides, Engine Sprocket, Rear Sprocket

 

Remove the radiator shroud on the RMZ250 motorcycle.
RM-Z250 / Kawasaki KX250F External Components

Handlebar, Levers, Radiator Shrouds, Seat, Fuel Tank, Side Covers, Front Number Plate, Front Fender, Rear Fender, Brake Pedal, Subframe

 

Remove the exhaust pipe from KX250F motorcycle
RM-Z250 / Kawasaki KX250F Exhaust System

Exhaust Pipe, Muffler

 

Install the collars or spacers into each side of the rear wheel.
RM-Z250 / Kawasaki KX250F Wheels

Front Wheel, Rear Wheel, Wheel Bearings, Wheel Lacing and Truing

 

Inspect the fork valve for damage.
RM-Z250 / Kawasaki KX250F Front Suspension

Fork Removal, Fork Installation, Fork Disassembly, Fork Assembly, Front Suspension Specifications, Settings

 

Torque the steering nut with the pin spanner.
RM-Z250 / Kawasaki KX250F Steering

Steering Stem Bearings

 

Remove the washers and needle bearings from the swingarm.
RM-Z250 / Kawasaki KX250F Rear Suspension

Rear Suspension Specifications, Settings, Shock Absorber Removal, Shock Absorber Installation, Shock Absorber Disassembly, Shock Absorber Rebuild, Uni-Trak Linkage, Swingarm

 

Unplug the throttle position sensor (TPS) connector.
RM-Z250 / Kawasaki KX250F Electrical System

Electrical Specifications, Ignition System, Wiring Diagrams

 

Kawasaki / Suzuki Online Parts Diagrams

RM-Z250 / Kawasaki KX250F Troubleshooting

Professional Tech Support

Click Here to get Instant Access to the KX 250 F and RMZ250  Online Motorcycle Manual!
What are you waiting for?

Click Here to get Instant Access to the RMZ250 and KX250F Service Manual online!

Reader Interactions

Leave a Reply

You must be logged in to post a comment.

Primary Sidebar

  • Account Login
  • Service Manuals by Cyclepedia
    • Arctic Cat Manuals
    • Harley-Davidson Manuals
    • Hisun Manuals
    • Honda Manuals
    • Kawasaki Manuals
    • KTM Manuals
    • Kymco Manuals
    • Polaris Manuals
    • Suzuki Manuals
    • Yamaha Manuals
  • Cyclepedia Pro
  • Cyclepedia Training
  • Common Service Manual
  • VIN Decode
  • Contact Us
Try Cyclepedia Pro for Dealers

Over 219,020 Service Specifications Like These:

2004 Yamaha XVS65ASCL V-Star Classic Rear Axle Torque: 70.2 ft-lb
2011 Kawasaki VN1700FBF Classic ABS Within 50 Idle Speed: 950 rpm
2010 Kawasaki VN1700AAF Vulcan 1700 Voyager Maximum Piston Ring End Gap - 2nd: 0.55 mm
2003 Honda XR400RL XR400 Maximum Spark Plug Gap: 0.7 mm
2004 Harley-Davidson FLHTPI Electra Glide Police Below 40 degrees F Engine Oil Grade: 10W-40 SAE

Footer

About Us

  • About Cyclepedia
  • Privacy Policy
  • Website Terms of Use
  • F.A.Q.
  • Affiliate Disclosure
  • Report Piracy
  • YouTube Channel
  • Facebook Page
  • Cyclepedia Instagram
  • Cyclepedia Pinterest Photos
  • @Cyclepedia on Twitter

Become a Reseller

Want to sell Cyclepedia Manuals? Join the Cyclepedia Reseller network by becoming an online affiliate. There's no inventory to take on, nothing to ship and no customer service to deal with. We take care of everything. Learn More

Contact Us

Cyclepedia Press, LLC 42 Wooten Cove Road Suite 2 Weaverville, NC 28787 · USA phone: 828-645-0017 Contact Us

Copyright © 2025 · Cyclepedia Press LLC | Login | Terms and Conditions

Loading...

Insert/edit link

Enter the destination URL

Or link to existing content

    No search term specified. Showing recent items. Search or use up and down arrow keys to select an item.