Do you need to work on a Suzuki DR-Z250 motorcycle? The Cyclepedia Press LLC Suzuki DR-Z250 online version of our motorcycle manual is one of the best service manuals you can get for your Suzuki DR-Z250 motorcycle. Unlike clunky PDFs this manual is easy to navigate so you can quickly find the information you need. This manual contains color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran dealer trained technician.

This Suzuki DR-Z250 motorcycle repair manual provides service and repair information for 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019 Suzuki DR-Z250 motorcycles.

Table Of Contents
Service Information
Quick Reference
Specifications
Torque Specs
VIN and Engine Number
Troubleshooting

Periodic Maintenance
Periodic Maintenance Chart
Air Filter Servicing
Brake Fluid
Brake Inspection
Break-In Recommendations
Chassis Nuts and Bolts
Clutch Cable Adjustment
Compression Check
Fuel Line Inspection
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Exhaust Inspection
Engine Oil Hose Inspection
Lubrication
Spark Plug
Steering Inspection
Suspension Inspection & Adjustment
Throttle Free Play
Tires
Valve Clearance

External Components
Seat
Fuel Tank
Footpegs
Handlebar
Hand Guards
Headlight Cover
Front Fender
Rear Fenders and Mud Guard
Side Covers
Side Stand
Subframe Tube
Engine Guards
Exhaust System
Oil Cooler

Fuel System
Airbox
Fuel Valve
Carburetor Removal
Carburetor Disassembly
Carburetor Assembly
Carburetor Installation

Engine
Cylinder Head Cover
Camshafts
Cylinder Head
Valves
Valve Lapping
Valve Guide Replacement
Piston and Cylinder
Right Crankcase Cover
Cam Chain Components
Clutch Removal
Clutch Installation
Gearshift
Kick Starter
Oil Pump
Primary Drive Gear
Alternator
Starter Clutch
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings
Crankcase Assembly
Balancer Shaft
Crankshaft and Rod
Transmission
Transmission Shafts
Final Drive
Drive Chain
Engine Sprocket
Rear Wheel Sprocket

Steering
Steering Bearing Service

Front Suspension
Front Fork Removal and Installation
Fork Disassembly
Fork Assembly

Rear Suspension
Shock Absorber
Swingarm
Suspension Linkage

Brakes
Front Caliper
Rear Caliper
Front Master Cylinder
Rear Master Cylinder
Front Rotor
Rear Rotor
Rear Brake Pedal

Wheels
Front Wheel
Rear Wheel
Wheel Inspection
Wheel Bearing Replacement

Electrical Systems
Battery
Charging System
Ignition System
Starting System
Starter Motor
Meter
Lights
Switches
Wiring Diagrams