Cyclepedia RM80 RM85 Suzuki Manual 1991-2004

Covers the following Suzuki RM80, RM85, and RM85L motocross bikes:

2004 Suzuki RM85 / RM85L
2003 Suzuki RM85 / RM85L
2002 Suzuki RM85 / RM85L
2001 Suzuki RM80
2000 Suzuki RM80
1999 Suzuki RM80
1998 Suzuki RM80
1997 Suzuki RM80
1996 Suzuki RM80
1995 Suzuki RM80
1994 Suzuki RM80
1993 Suzuki RM80
1992 Suzuki RM80
1991 Suzuki RM80

Did you know that the Suzuki RM85?

Should have the piston replaced after 9 races or 18 hours of use.
The throttle and clutch cable free play should be inspected after every race or two hours of operation.
The fork oil should be changed every three races or 6 hours.
Riding your motorcycle is more fun than spending a bucket load of money fixing something you could have prevented with a little time and the right information.

The Cyclepedia Press LLC RM80, RM85, and RM85L online motorcycle service manual features detailed full-color photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran dealer trained motorcycle technician.

When you subscribe to this online motorcycle manual you’ll get instant access to the following information:

Quick Reference

Specifications
Torque Specs
VIN and Engine Number

Periodic Maintenance

Periodic Maintenance Charts
Air Filter Servicing
Brake Bleeding
Brake Fluid
Brake Inspection
Clutch Cable Inspection and Adjustment
Compression Check
Cylinder Head, Cylinder, Piston, Exhaust Valve Cleaning
Drive Chain and Guides
Engine Idle Speed
Front Suspension Settings
Fuel Filter
Fuel Line
Silencer Inspection
Rear Suspension Settings
Spark Plug
Steering Head Inspection and Adjustment
Suspension Inspection
Throttle Free Play
Tires
Transmission Oil

External Components

Bodywork
Brake Pedal
Exhaust System
Footpegs
Fuel Tank
Handlebars
Seat

Cooling System

Coolant
Radiator / Radiator Cap
Water Pump

Fuel System

Air Box
Carburetor Removal
Carburetor Installation
Keihin Carburetor Disassembly
Keihin Carburetor Assembly
Mikuni Carburetor Disassembly
Mikuni Carburetor Assembly
Float Level Adjustment
Jetting
Reed Valve

Engine

Cylinder Head
Piston and Cylinder
Exhaust Valve
Exhaust Valve Governor
CDI Magneto
Clutch Removal
Clutch Installation
Primary Drive Gear
Crankcase Cover (Right Side)
Kick Starter
Gearshift
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankcase Assembly
Crankshaft and Rod
Transmission Removal
Transmission Assembly

Final Drive

Drive Chain
Engine Sprocket
Rear Wheel Sprocket

Steering

Steering Removal
Steering Installation

Front Suspension

Fork Removal and Installation
Standard Fork Disassembly
Standard Fork Assembly
USD Fork Disassembly
USD Fork Assembly

Cyclepedia RM80 RM85 Suzuki Manual 1991-2004

Covers the following Suzuki RM80, RM85, and RM85L motocross bikes: