The Cyclepedia.com 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician.
Also Available - 2004-2006 Harley-Davidson XL883 XL1200 Sportster Online Manual
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The photos you see here are just a small sample of what you’ll get in our online shop manual.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Periodic Maintenance - Primary Drive Chain Inspection, Periodic Maintenance Chart, Drive Belt Inspection, Clutch Cable Adjustment, Throttle Free Play, Choke, Engine Idle Speed, Brake Inspection, Ignition Timing, Engine Oil, Brake Fluid, Rear Shock Adjustment, Transmission Oil, Spark Plug, Headlight Alignment, Air Filter Servicing, Steering Head Grease, Tires, Fork Oil Change, Compression Test.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Quick Reference
Special Tools, Sportster Specifications, Torque Specs, VIN and Engine Number Location, General Torque Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Fuel System
Petcock, Evaporative Emissions Control, Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster External Components
Handlebar Removal, Handlebar Installation, Jiffy Stand, Belt Guards, Seat, Fuel Tank, Footpegs, Front Fender, Rear Fender, Exhaust System.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Engine
Cam Gear Installation, Cam Gear Removal, Primary Cover, Primary Drive and Clutch, Connecting Rod Bushing, Cylinder Head, Top End Disassembly, Top End Assembly, Cylinder and Piston, Clutch Removal, Clutch Installation, Oil Tank, Oil Filter Mount, Gearshift, Bushing Reaming, Oil Pump, Engine Removal, Engine Installation, Flywheel Assembly, Lapping Engine Main Bearing Races, Transmission, Transmission Disassembly, Transmission Assembly, Main Drive Gear, Transmission Case Bearings, Crankcase Splitting, Crankcase Bushings, Crankcase Assembly, Valve Tappets, Valve Work, Engine Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Final Drive
Drive Chain, Engine Sprocket, Rear Wheel Sprocket.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Front Brake
Front Disc Brake, Front Brake Caliper, Front Brake Master Cylinder, Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Rear Brake
Rear Brake Caliper, Brake Disc, Master Cylinder, Brake Rod and Pedal, Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Wheels
Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement, Specification.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Steering
Removal, Installation.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Front Suspension
Front Fork Assembly, Front Fork Disassembly, Fork Removal and Installation, Fork Inspection.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Rear Suspension
Shock Absorber, Swing Arm.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Electrical System
Battery, Tail Light, Directional Canceller, Specifications, Charging System, Ignition System, Sensors, Stator and Rotor, Headlight, Electrical Harness Connectors, Fuses and Starter Relay, Instrument Cluster, Turn Signals, Switches, Horn, Wiring Diagram, Starter Motor.
Online – Harley-Davidson XL883 XL1200 Sportster Parts Diagrams
1991-2003 Harley-Davidson XL883 XL1200 Sportster Troubleshooting
Professional Tech Support
My Service Records – Online Service Log With Reminders New!
The 1991-2003 Harley-Davidson XL883 XL1200 Sportster online manual will help you repair the following motorcycles:
2003 Harley-Davidson XLH883 Sportster
2003 Harley-Davidson XLH883 Hugger Sportster
2003 Harley-Davidson XLH1200 Sportster
2003 Harley-Davidson XLH1200 Sport
2003 Harley-Davidson XLH1200 Custom
2003 Harley-Davidson XL883R Sportster
2003 Harley-Davidson XL883C Custom Sportster
2003 Harley-Davidson XL1200C Custom Sportster
2002 Harley-Davidson XLH883 Sportster Hugger
2002 Harley-Davidson XLH883 Sportster
2002 Harley-Davidson XLH1200 Sport
2002 Harley-Davidson XLH1200 Custom
2002 Harley-Davidson XLH Sportster 1200
2002 Harley-Davidson XL883R Sportster
2002 Harley-Davidson XL883C Sportster Custom
2002 Harley-Davidson XL1200C Sportster Custom
2001 Harley-Davidson XLH883 Sportster Hugger
2001 Harley-Davidson XLH883 Sportster
2001 Harley-Davidson XLH1200 Sportster
2001 Harley-Davidson XLH1200 Sport
2001 Harley-Davidson XLH1200 Custom
2001 Harley-Davidson XL883C Sportster Custom
2001 Harley-Davidson XL1200C Sportster Custom
2000 Harley-Davidson XLH883 Sportster Hugger
2000 Harley-Davidson XLH883 Sportster
2000 Harley-Davidson XLH1200 Sportster
2000 Harley-Davidson XLH1200 Sport
2000 Harley-Davidson XLH1200 Custom
2000 Harley-Davidson XL883C Sportster Custom
2000 Harley-Davidson XL1200C Sportster Custom
1999 Harley-Davidson XLH883C Sportster Custom
1999 Harley-Davidson XLH883 Sportster
1999 Harley-Davidson XLH1200 Sportster
1999 Harley-Davidson XLH1200 Sport
1999 Harley-Davidson XLH1200 Custom
1999 Harley-Davidson XLH 883 Sportster Hugger
1999 Harley-Davidson XL1200C Sportster Custom
1998 Harley-Davidson XLH883 Sportster
1998 Harley-Davidson XLH1200 Sportster
1998 Harley-Davidson XLH1200 Sport
1998 Harley-Davidson XLH1200 Custom
1998 Harley-Davidson XLH 883 Sportster Hugger
1998 Harley-Davidson XL1200C Sportster Custom
1997 Harley-Davidson XLH883 Sportster
1997 Harley-Davidson XLH1200 Sportster
1997 Harley-Davidson XLH 883 Sportster Hugger
1997 Harley-Davidson XL1200C Sportster Custom
1996 Harley-Davidson XLH883 Sportster
1996 Harley-Davidson XLH1200 Sportster
1996 Harley-Davidson XLH 883 Sportster Hugger
1996 Harley-Davidson XL1200C Custom
1995 Harley-Davidson XLH883 Sportster
1995 Harley-Davidson XLH1200 Sportster
1995 Harley-Davidson XLH 883 Sportster Hugger
1995 Harley-Davidson XLH 883 Sportster Deluxe
1994 Harley-Davidson XLH883 Sportster
1994 Harley-Davidson XLH1200 Sportster
1994 Harley-Davidson XLH 883 Sportster Hugger
1994 Harley-Davidson XLH 883 Sportster Deluxe
1993 Harley-Davidson XLH883 Sportster
1993 Harley-Davidson XLH1200 Sportster Anniv Ed
1993 Harley-Davidson XLH 883 Sportster Hugger
1993 Harley-Davidson XLH 883 Sportster Deluxe
1992 Harley-Davidson XLH883 Sportster
1992 Harley-Davidson XLH1200 Sportster
1992 Harley-Davidson XLH 883 Sportster Hugger
1992 Harley-Davidson XLH 883 Sportster Deluxe
1991 Harley-Davidson XLH883 Sportster
1991 Harley-Davidson XLH1200 Sportster
1991 Harley-Davidson XLH 883 Sportster Hugger
1991 Harley-Davidson XLH 883 Sportster Deluxe
Note: The XL1200S Sport Sportster models are not covered.
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