The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician.
Print only the pages you need from your repair manual and take them to the garage or work wirelessly on your laptop right next to your 1991-2003 Harley-Davidson 883 Sportster or 1200 Sportster motorcycle. You have complete freedom to access your 1991-2003 Harley-Davidson XL883 XL1200 Sportster manual from anywhere in the world, anytime. Plus each subscription includes FREE TECHNICAL SUPPORT * should you ever need it.
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Sportster Harley-Davidson XL883 XL1200 Manual 1991-2003 Table of Contents
1991-2003 Harley-Davidson XL883 XL1200 Sportster Periodic Maintenance – Primary Drive Chain Inspection, Periodic Maintenance Chart, Drive Belt Inspection, Clutch Cable Adjustment, Throttle Free Play, Choke, Engine Idle Speed, Brake Inspection, Ignition Timing, Engine Oil, Brake Fluid, Rear Shock Adjustment, Transmission Oil, Spark Plug, Headlight Alignment, Air Filter Servicing, Steering Head Grease, Tires, Fork Oil Change, Compression Test.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Quick Reference
Special Tools, Sportster Specifications, Torque Specs, VIN and Engine Number Location, General Torque Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Fuel System
Petcock, Evaporative Emissions Control, Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster External Components
Handlebar Removal, Handlebar Installation, Jiffy Stand, Belt Guards, Seat, Fuel Tank, Footpegs, Front Fender, Rear Fender, Exhaust System.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Engine
Cam Gear Installation, Cam Gear Removal, Primary Cover, Primary Drive and Clutch, Connecting Rod Bushing, Cylinder Head, Top End Disassembly, Top End Assembly, Cylinder and Piston, Clutch Removal, Clutch Installation, Oil Tank, Oil Filter Mount, Gearshift, Bushing Reaming, Oil Pump, Engine Removal, Engine Installation, Flywheel Assembly, Lapping Engine Main Bearing Races, Transmission, Transmission Disassembly, Transmission Assembly, Main Drive Gear, Transmission Case Bearings, Crankcase Splitting, Crankcase Bushings, Crankcase Assembly, Valve Tappets, Valve Work, Engine Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Final Drive
Drive Chain, Engine Sprocket, Rear Wheel Sprocket.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Front Brake
Front Disc Brake, Front Brake Caliper, Front Brake Master Cylinder, Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Rear Brake
Rear Brake Caliper, Brake Disc, Master Cylinder, Brake Rod and Pedal, Specifications.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Wheels
Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement, Specification.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Steering
1991-2003 Harley-Davidson XL883 XL1200 Sportster Front Suspension
Front Fork Assembly, Front Fork Disassembly, Fork Removal and Installation, Fork Inspection.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Rear Suspension
Shock Absorber, Swing Arm.
1991-2003 Harley-Davidson XL883 XL1200 Sportster Electrical System
Battery, Tail Light, Directional Canceller, Specifications, Charging System, Ignition System, Sensors, Stator and Rotor, Headlight, Electrical Harness Connectors, Fuses and Starter Relay, Instrument Cluster, Turn Signals, Switches, Horn, Wiring Diagram, Starter Motor.
Online – Harley-Davidson XL883 XL1200 Sportster Parts Diagrams
1991-2003 Harley-Davidson XL883 XL1200 Sportster Troubleshooting
Professional Tech Support
My Service Records – Online Service Log With Reminders New!
Note: The XL1200S Sport Sportster models are not covered.
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Your manual gave me the confidence to work on my 883 Sportster – I changed my own oil and brakes and you made it easy. Looking forward to telling my friends I worked on my own motorcycle. – Carol T.
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