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Sportster Harley-Davidson XL883 XL1200 Manual 1991-2003

Harley-Davidson XL883 XL1200 Sportster Online Service Manual

1991-2003 Harley-Davidson XL883 XL1200 Sportster Online Manual

The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician.

Print only the pages you need from your repair manual and take them to the garage or work wirelessly on your laptop right next to your 1991-2003 Harley-Davidson 883 Sportster or 1200 Sportster motorcycle. You have complete freedom to access your 1991-2003 Harley-Davidson XL883 XL1200 Sportster manual from anywhere in the world, anytime. Plus each subscription includes FREE TECHNICAL SUPPORT *  should you ever need it.

Access the Harley-Davidson XL 883 XL 1200 Sportster Online motorcycle Manual NOW by CLICKING HERE – No waiting, no shipping, view it from anywhere, print it out – take it to the garage.

The photos you see here are just a small sample of what you’ll get in our online shop manual.

Sportster Harley-Davidson XL883 XL1200 Manual 1991-2003 Table of Contents

Harley Davidson 1991 - 2003 Sportster oil filter change.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Periodic Maintenance – Primary Drive Chain Inspection, Periodic Maintenance Chart, Drive Belt Inspection, Clutch Cable Adjustment, Throttle Free Play, Choke, Engine Idle Speed, Brake Inspection, Ignition Timing, Engine Oil, Brake Fluid, Rear Shock Adjustment, Transmission Oil, Spark Plug, Headlight Alignment, Air Filter Servicing, Steering Head Grease, Tires, Fork Oil Change, Compression Test.

Harley Davidson 1991 - 2003 Sportster VIN.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Quick Reference

Special Tools, Sportster Specifications, Torque Specs, VIN and Engine Number Location, General Torque Specifications.

Harley Davidson 1991 - 2003 fuel tank removal.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Fuel System

Petcock, Evaporative Emissions Control, Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Specifications.

Harley Davidson 1991 - 2003 seat removal/installation.

1991-2003 Harley-Davidson XL883 XL1200 Sportster External Components

Handlebar Removal, Handlebar Installation, Jiffy Stand, Belt Guards, Seat, Fuel Tank, Footpegs, Front Fender, Rear Fender, Exhaust System.

harley davidson sportster 1991-2003 XL 883 1200 cylinder top-end rebuild

1991-2003 Harley-Davidson XL883 XL1200 Sportster Engine

Cam Gear Installation, Cam Gear Removal, Primary Cover, Primary Drive and Clutch, Connecting Rod Bushing, Cylinder Head, Top End Disassembly, Top End Assembly, Cylinder and Piston, Clutch Removal, Clutch Installation, Oil Tank, Oil Filter Mount, Gearshift, Bushing Reaming, Oil Pump, Engine Removal, Engine Installation, Flywheel Assembly, Lapping Engine Main Bearing Races, Transmission, Transmission Disassembly, Transmission Assembly, Main Drive Gear, Transmission Case Bearings, Crankcase Splitting, Crankcase Bushings, Crankcase Assembly, Valve Tappets, Valve Work, Engine Specifications.

Harley Davidson 1991 - 2003 front sprocket removal/installation.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Final Drive

Drive Chain, Engine Sprocket, Rear Wheel Sprocket.

Harley Davidson 1991 - 2003 front brake caliper removal/installation.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Front Brake

Front Disc Brake, Front Brake Caliper, Front Brake Master Cylinder, Specifications.

Harley Davidson 1991 - 2003 rear brake fluid inspection.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Rear Brake

Rear Brake Caliper, Brake Disc, Master Cylinder, Brake Rod and Pedal, Specifications.

Harley Davidson 1991 - 2003 front wheel removal/installation.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Wheels

Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement, Specification.

Harley Davidson 1991 - 2003 front riser removal/installation.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Steering

Removal, Installation.

Harley Davidson 1991 - 2003 front fork removal/installation.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Front Suspension

Front Fork Assembly, Front Fork Disassembly, Fork Removal and Installation, Fork Inspection.

Harley-Davidson Sportster swingarm bearing sercive and replacement.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Rear Suspension

Shock Absorber, Swing Arm.

Harley Davidson 1991 - 2003 speedometer wiring harness disconnect.

1991-2003 Harley-Davidson XL883 XL1200 Sportster Electrical System

Battery, Tail Light, Directional Canceller, Specifications, Charging System, Ignition System, Sensors, Stator and Rotor, Headlight, Electrical Harness Connectors, Fuses and Starter Relay, Instrument Cluster, Turn Signals, Switches, Horn, Wiring Diagram, Starter Motor.

Online  – Harley-Davidson XL883 XL1200 Sportster Parts Diagrams

1991-2003 Harley-Davidson XL883 XL1200 Sportster Troubleshooting

Professional Tech Support

My Service Records – Online Service Log With Reminders New!

Note: The XL1200S Sport Sportster models are not covered.

Reader Interactions

Comments

  1. gription says

    September 16, 2015 at 4:47 pm

    Your Cyclepedia Sportster service manual both printed and online are top notch. Both have been very helpful in understanding and completing my tasks. Wonderful idea and great having having access on my mobile while I ponder my next project. I plan on renewing my online subscription next year. – Jim C.

  2. admin says

    November 8, 2014 at 1:07 pm

    Thank you very much for the fast service and friendly welcome. Glad you’re here to help me get back out on the road as I own a ’98 sportster 1200 and a custom build ultima chopper I will be using your service often. Amazing response time. Thanks again. – Ben S.

  3. admin says

    September 30, 2014 at 1:52 am

    Your manual gave me the confidence to work on my 883 Sportster – I changed my own oil and brakes and you made it easy. Looking forward to telling my friends I worked on my own motorcycle. – Carol T.

  4. gription says

    October 2, 2012 at 3:00 pm

    When I originally found your site and signed up, I was cynical about it, so I only signed up for a year subscription to the Harley-Davidson Sportster Online Service Manual – I was WRONG, I love cyclepedia.com. I want to upgrade to the “Lifetime” membership. – Nicholas Z.

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