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Harley-Davidson Touring Models Periodic Maintenance Chart

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2011 – 2012 Harley-Davidson Touring Models Periodic Maintenance Schedule

ITEM SERVICED PROCEDURE 1000 MI 1600 KM 5000 MI 8000 KM 10000 MI
16000 KM		 15000 MI 24000 KM 20000 MI
32000 KM		 25000 MI
40000 KM		 30000 MI
48000 KM		 35000 MI
56000 KM		 40000 MI 64000 KM 45000 MI 72000 KM 50000 MI 80000 KM NOTES
Engine oil and filter Replace X X X X X X X X X X X
Oil lines and brake system Inspect for leaks, contact or abrasion X X X X X X X X X X X 1, 3
Air cleaner Inspect, service as required X X X X X X X X X X
Tires Check pressure, inspect tread X X X X X X X X X X X
Wheel spokes (if equipped) Check torque X X X X X 1, 5
Primary chaincase lubricant Replace X X X X X X
Transmission lubricant Replace X X X
Clutch Check adjustment X X X X X X X X X X X 1
Drive belt and sprockets Inspect, adjust belt X X X X X X X X X X X 1
Compensator sprocket isolators Inspect for wear 7
Brake and clutch controls Check and lubricate X X X X X X X X X X X 1
Jiffy stand Inspect and lubricate X X X X X X X X X X X 1
Fuel lines and fittings Inspect for leaks, contact or abrasion X X X X X X X X X X X 1,3
Fuel tank filter Replace X X 1
Brake fluid Inspect sight glass X X X X X X X X X X X 4
Brake pads and discs Inspect for wear X X X X X X X X X X X
Spark plugs Inspect X X X X X X X X
Replace X X
Electrical equipment and switches Check operation X X X X X X X X X X X
Front fork oil Replace X 1, 6
Steering head bearings Lubricate X X X X X
Adjust X X 1,2
Air suspension Check pressure, operation and leakage X X X X X X X X X X X 1
Windshield bushings (if applicable) Inspect X X X X X 1
Fuel door, Tour-Pak, saddlebags (if equipped) Lubricate hinges and latches X X X X X X X X X X X
Critical fasteners Check tightness X X X X X X 1
Battery Check battery and clean connections 3
Exhaust system Inspect for leaks, cracks, and loose or missing fasteners or heat shields X X X X X X X X X X X 3
Road test Verify component and system functions X X X X X X X X X X X
NOTES: 1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
2. Disassemble, lubricate and inspect every 50,000 miles (80,000 kilometers).
3. Perform annually or at specified intervals, whichever comes first.
4. Change D.O.T. 4 brake fluid and flush system every two years.
5. Perform spoke tension check at the 1000, 5000, 20,000 mile (1600, 8000, 32000 kilometer) services and every 15,000 mile (24000 kilometer) interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.
6. Replace fork oil and inspect every 50,000 miles (80,000 kilometers).
7. Perform at each rear tire change.

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