The Kawasaki KL250 Super Sherpa requires the throttle free play, idle speed, and brake fluid be inspected every 600 miles. Keep your Super Sherpa dual sport motorcycle in top condition by following the full periodic maintenance chart in the Cyclepedia Online Service Manual.
If you are the proud owner of a Kawasaki KL250 Super Sherpa motorcycle and need to do basic maintenance, electrical testing, or a complete engine overhaul the Cyclepedia manual has you covered. Find what you need with the easy to use click-able table of contents or search feature. Don’t waste time flipping through a paper manual follow our built in hyperlinks to quickly bring up relevant information for your service work. Print the topics out if needed, or work right from your computer or mobile web browsing device.
The Cyclepedia Kawasaki KL250 Super Sherpa online service manual features detailed, full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained motorcycle technician.
This manual provides repair information for 1997 – 2010 Kawasaki KL250 Super Sherpa dual-sport motorcycles.
The Super Sherpa is also the base model for the Kawasaki KL250 Stockman farm utility motorcycle.
When you subscribe to this online motorcycle manual you’ll get instant access to the following information:
Fuel System
Carburetor Assembly, Carburetor Disassembly, Carburetor Installation, Carburetor Removal, Fuel Level Adjustment, Fuel Petcock
Final Drive
Drive Chain, Engine Sprocket, Rear Wheel Sprocket
Electrical Systems
Charging System, Digital Display Meter, Fuses, Ignition System, Lighting System, Starter Motor, Starter System, Switches, Wiring Diagrams
Engine
Camshaft, Clutch Installation, Clutch Removal and Inspection, Crankcase Assembly, Crankcase Bearings, Crankcase Splitting, Crankshaft and Rod, Cylinder Head, Engine Installation, Engine Removal, External Gearshift Mechanism, Left Side Engine Components, Oil Pump, Piston and Cylinder, Right Side Engine Components, Transmission Assembly, Transmission Removal, Valve Guide Replacement, Valve Lapping, Valves
Front Suspension
Fork Assembly, Fork Disassembly, Fork Removal and Installation
Front Brake
Front Brake Caliper, Front Brake Rotor, Front Master Cylinder
Kawasaki KL250 Super Sherpa Wheels
Bearing Replacement, Front Wheel, Rear Wheel, Wheel Inspection
Kawasaki KL250 Super Sherpa Periodic Maintenance
Air Filter Servicing, Brake Fluid, Brake Inspection, Clutch Cable Adjustment, Compression Check, Drive Chain Adjustment, Engine Idle Speed, Engine Oil, Fuel Line, Periodic Maintenance Chart, Spark Arrestor, Spark Plug, Steering Head Inspection and Adjustment, Suspension Inspection, Throttle Free Play, Tires, Valve Clearance, Valve Clearance Adjustment Charts
Kawasaki KL250 Super Sherpa Rear Brake
Rear Brake Caliper, Rear Brake Master Cylinder, Rear Brake Rotor
Kawasaki KL250 Super Sherpa Rear Suspension
Shock Absorber, Swing Arm
Kawasaki KL250 Super Sherpa Steering
Installation, Removal
Kawasaki KL250 Super Sherpa Quick Reference
Specifications, Torque Specs, VIN and Engine Number
Kawasaki KL250 Super Sherpa External Components
Air Box, Bodywork, Brake Pedal, Chain Guards, Engine Guard, Exhaust System, Footpegs, Fuel Tank, Handlebars, Rear Fender, Seat, Side Stand
admin says
Your Super Sherpa manual is superb. I’ve used it to recently change the rear tire, chain and sprockets. Thank you and keep up the great work. – D. Alder (Nova Scotia, Canada)