Suzuki DS80 Manual JR80 Service

The Cyclepedia Suzuki DS80 Manual covers 1981-2000 Suzuki DS80 and 2001+ Suzuki JR80 motorcycles.

Note: This Suzuki DS80 Manual doesn’t cover the headlight and taillight found on some DS80 models.

2018 Suzuki JR80
2017 Suzuki JR80
2016 Suzuki JR80
2015 Suzuki JR80
2014 Suzuki JR80
2013 Suzuki JR80
2012 Suzuki JR80
2011 Suzuki JR80
2010 Suzuki JR80
2009 Suzuki JR80
2008 Suzuki JR80
2007 Suzuki JR80
2006 Suzuki JR80K6
2005 Suzuki JR80K5
2004 Suzuki JR80K4
2003 Suzuki JR80K3
2002 Suzuki JR80K2
2001 Suzuki JR80K1

2000 Suzuki DS80X
1999 Suzuki DS80Z
1998 Suzuki DS80D
1997 Suzuki DS80E
1996 Suzuki DS80F
1995 Suzuki DS80G
1994 Suzuki DS80H
1993 Suzuki DS80J
1992 Suzuki DS80K
1991 Suzuki DS80L
1990 Suzuki DS80M
1989 Suzuki DS80N
1988 Suzuki DS80P
1987 Suzuki DS80R
1986 Suzuki DS80S
1985 Suzuki DS80T
1984 Suzuki DS80V
1983 Suzuki DS80W
1982 Suzuki DS80X
1981 Suzuki DS80Y

The Suzuki JR80 and Suzuki DS80 Manual covers the following topics:

Periodic Maintenance – Air Filter Servicing, Spark Plug, Engine Idle Speed, Throttle Free Play, Clutch Cable Adjustment, Chain Adjustment, transmission Oil, Tires, Brake Bleeding, Compression Check, Oil Pump Inspection

Quick Reference – JR80 Specifications, General Torque Specifications, Torque Conversions, VIN Location, Engine Number Location

External Components – Rider Seat,  Fuel Tank Cover,  Front Fender, Rear Fender, Fuel Tank,  Shift Lever, Exhaust System, Stand, Handlebar, Side Covers, Sub-Frame, Front Number Plate, Foot Pegs

Fuel System – Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Inspection, Carburetor Disassembly, Carburetor Specifications, Fuel Strainer

Engine – Engine Specifications, Crankcase Bearings,  Cylinder Head, Kick Starter, Cylinder and Piston, Clutch, Left Engine Components, Right Engine Components, Engine Removal, Engine Installation, Crankshaft, Crankcase Splitting, Crankcase Assembly, Transmission Removal, Transmission Assembly

Final Drive – Final Drive Specifications, Drive Chain, Engine Sprocket, Rear Wheel Sprocket

Front Brake – Brake Drum, Front Brake Specifications, Front Brake Shoe Replacement, Front Brake Cable

Rear Brake – Brake Drum, Rear Brake Specifications, Rear Brake Shoe Replacement, Rear Brake Pedal

Wheels – Front Wheel, Rear Wheel, Bearing Replacement

Steering – Removal, Bearing Replacement, Installation

Front Suspension – Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly, Front Fork Specifications

Rear Suspension – Shock Linkage, Shock Removal, Shock Installation, Swingarm

Electrical System – Electrical Specifications, Ignition System, Wiring Diagrams

Online Parts Diagrams

Troubleshooting

Professional Tech Support